Terex Genie AWP Series Operator'S Manual Download Page 1

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Operator's Manual

Serial Number Range

AWP

Super

Series

from AWPP-100000

with
Maintenance
Information

Original Instructions
Fifth Edition
First Printing
Part No. 1298034GT

Summary of Contents for Genie AWP Series

Page 1: ...Operator s Manual Serial Number Range AWP Super Series from AWPP 100000 CE with Maintenance Information Original Instructions Fifth Edition First Printing Part No 1298034GT...

Page 2: ...al Safety 7 Personal Safety 9 Work Area Safety 10 Legend 16 Controls 17 Inspections 18 Operating Instructions 26 Maintenance 29 Battery Charging Instructions 32 Transport Instructions 33 Tilt back Ope...

Page 3: ...l number stamped on chassis Intended Use and Familiarization Guide The intended use of this machine is to lift personnel including tools and materials to an aerial work site Before operating the machi...

Page 4: ...and related machine movement Keyswitch Off Keyswitch On Ground controls Platform controls Emergency platform lowering Low battery indicator Air pressure Interlocked functions All platform and ground...

Page 5: ...e action indicated in a respective bulletin To view any open bulletins for your machine visit us on the web at www genielift com Contacting the Manufacturer At times it may be necessary to contact Gen...

Page 6: ...nmental regulations You are properly trained to safely operate the machine The first time this machine is set up for use a breather cap is installed See Pre operation Inspection section for breather c...

Page 7: ...he operator s manual Read the service manual Crush hazard No smoking Collision hazard Tip over hazard Tip over hazard Tip over hazard Electrocution hazard Tip over hazard Burn hazard Explosion hazard...

Page 8: ...igger load Lifting point Release brakes Grounded AC 3 wire only Replace damaged wires and cords Wheel load Lanyard anchorage points Side force Wind speed Maximum capacity Use common sense and planning...

Page 9: ...Fifth Edition First Printing Operator s Manual General Safety Part No 1298034GT AWP Super Series 7 Gener al Safety These decals are model option or configuration specific...

Page 10: ...Operator s Manual Fifth Edition First Printing General Safety 8 AWP Super Series Part No 1298034GT These decals are model option or configuration specific...

Page 11: ...al Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply...

Page 12: ...hase Minimum Safe Approach Distance 0 to 300V Avoid Contact 300V to 50KV 10 ft 3 05 m 50KV to 200KV 15 ft 4 60 m 200KV to 350KV 20 ft 6 10 m 350KV to 500KV 25 ft 7 62 m 500KV to 750KV 35 ft 10 67 m 75...

Page 13: ...possible hazardous conditions Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight o...

Page 14: ...y Do not raise the platform when wind speeds may exceed 0 mph 0 m s If wind speeds exceed 0 mph 0 m s when platform is raised lower the platform and do not continue to operate the machine Do not opera...

Page 15: ...ting on the platform floor at all times Do not exit the platform while raised If a power failure occurs have ground personnel activate the manual lowering valve Keep the platform floor clear of debris...

Page 16: ...nd test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the...

Page 17: ...n Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cords cables and wires Replace damaged items before operating Avoid electrical shock from...

Page 18: ...justment knob 12 Air supply for machine 13 Airline lubricator 14 DC models Battery pack with charger 15 Hydraulic power unit 16 Winching tie down point 17 Bubble level 18 Base 19 Sliding T handle 20 L...

Page 19: ...ed person in the platform Ground controls AC and DC Models Ground controls Air Models Platform controls 1 Red Emergency Stop button 2 Key switch 3 Outrigger interlock display lights four 4 Low battery...

Page 20: ...ibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspect...

Page 21: ...Check the air filter regulator canister Drain water as needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifica...

Page 22: ...use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by...

Page 23: ...n to the on position at the ground controls 5 Twist to release the red Emergency Stop button at the platform controls Result AC DC models The power light should come on Air models The air pressure gau...

Page 24: ...g jack until the corresponding interlock display light turns off Result The up down function should not operate 17 Return the leveling jack to the previous setting and check the bubble level 18 Repeat...

Page 25: ...perator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to rea...

Page 26: ...5 in 77 cm Outrigger 4 82979 Danger Wind Speed 36 in 91 cm Outrigger 4 82980 Danger Wind Speed 40 in 102 cm Outrigger 4 82984 Danger Wind Speed 85 in 216 cm Outrigger 4 82987 Danger Electrocution Haz...

Page 27: ...Fifth Edition First Printing Operator s Manual Inspections Part No 1298034GT AWP Super Series 25...

Page 28: ...section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities man...

Page 29: ...level the machine and raise the base casters slightly off the ground 6 Be sure all four interlock display lights at the ground controls are on and all four outriggers are in firm contact with the grou...

Page 30: ...mergency Stop button to the on position 2 Activate the auxiliary platform lowering button at the ground controls After Each Use 1 Select a safe storage location firm level surface weather protected cl...

Page 31: ...cates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Check the Batteries DC Models Proper battery condition is essential to g...

Page 32: ...essential to maintain proper pressure in all airfilled tires Improperly inflated tires can affect machine handling 1 Check each tire with an air pressure gauge Add air as needed The proper air pressu...

Page 33: ...ip rate is achieved Check the Air Filter Regulator Canister Air Models It is essential to drain the air filter regulator canister of water to ensure good air motor performance and service life A water...

Page 34: ...y Black to negative red to positive 5 Connect the battery charger to a grounded AC circuit 6 The charger will turn off automatically when the battery is fully charged 7 Check the battery acid level wh...

Page 35: ...fastened to the transport vehicle Use chains or straps of ample load capacity Be sure to lock both swivel casters on the tilt back frame Do not transport with the machine resting on the tilt back fra...

Page 36: ...bracket b loading pivot 7 Hook the loading pivot to the stop bracket 8 Position the machine flush against the loading surface Lower and lock the stop bracket to the lowest lock pin position above the...

Page 37: ...ne Lifting the Machine with a Forklift Inspect the entire machine and remove any loose or unsecured items Fully lower the platform The platform must remain lowered during all loading and transport pro...

Page 38: ...moved before lifting the machine with a crane Disconnect the battery plug before removing the battery pack Inspect the entire machine and remove any loose or unsecured items Always place the lifting h...

Page 39: ...gth and disabilities or prior injuries of the people involved the vertical and horizontal distances the machine has to be moved the number of times the machine will be loaded or unloaded the stance po...

Page 40: ...intain a firm grasp on the tiltback frame and remove the retaining pin 4 Lower the tiltback frame and guide the tilt back strut into the strut socket 5 Insert the retaining pin into the strut socket T...

Page 41: ...l down the T handle until the machine rests at mid tilt position 4 Lower the machine with the T handle until the base casters are in contact with the ground Use the appropriate number of people and pr...

Page 42: ...rd base 56 in 142 2 cm Weight See Serial Label Wheel load maximum 509 lbs 231 kg Outrigger load maximum 400 lb 181 kg Lift capacity AWP 20S 25S 30S 36S 350 lbs 159 kg AWP 40S 300 lbs 136 kg Power sour...

Page 43: ...andard base AWP 36S AWP 40S Outrigger footprint l x w Indoor 83 25 x 75 25 in 2 1 x 1 9 m 89 x 81 in 2 3 x 2 0 m Outrigger footprint l x w Outdoor 139 x 131 in 3 5 x 3 3 m 153 x 145 in 3 9 x 3 7 m Cor...

Page 44: ...ngine only Test Report This machine has been tested and passed the following categories per EN 280 2013 A1 2015 clause 6 3 prior to entering the market 1 BRAKES Brakes working properly in forward and...

Page 45: ......

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