November 2006
2
AL4000 Light Tower
Part No. 833002 Rev A
OPERATOR’S MANUAL
To the Operator ................................................................................................................ 4
Safety Alert Symbols ........................................................................................................ 5
General Safety ............................................................................................................ 6-10
Receipt of Delivery Checklist .......................................................................................... 11
Transport & Towing ......................................................................................................... 12
Setup ........................................................................................................................ 13-16
Operating Instructions ................................................................................................ 17-21
Maintenance ............................................................................................................. 22-24
Specifications and Dimensions ................................................................................. 25-26
Torque Specifications ..................................................................................................... 27
Troubleshooting ......................................................................................................... 28-32
Warrranty .................................................................................................................. 33-34
Serial Number Record ................................................................................................... 35
Model Number Identification ........................................................................................... 36
Recomended Oil ............................................................................................................ 37
Wire Rope Replacement ........................................................................................... 38-42
PARTS MANUAL
Wiring Diagrams ....................................................................................................... 44-50
General Information Parts Manual ................................................................................... 52
Parts Ordering Information ............................................................................................. 53
Trailer Frame/Tongue/Outriggers .................................................................................... 54
Fuel Tank ....................................................................................................................... 55
Axle Assembly ................................................................................................................ 56
Cabinet Assembly .......................................................................................................... 58
Cabinet Assembly (Top & Doors) ................................................................................... 60
Cabinet Decals .............................................................................................................. 62
Tower Assembly ............................................................................................................. 63
4” Tower Section ............................................................................................................ 64
4” Tower Section (Sheave & Shim) ................................................................................. 65
3” Tower Section ............................................................................................................ 66
2” Tower Section ............................................................................................................ 67
Tower Crossarm Fixture ................................................................................................. 68
6” Round Tube ................................................................................................................ 69
TABLE OF CONTENTS
Summary of Contents for 833002
Page 25: ...November2006 Part No 833002 Rev A AL4000LightTower 25 SPECIFICATIONS DIMENSIONS...
Page 36: ...November2006 36 AL4000LightTower Part No 833002 Rev A MODEL NUMBER IDENTIFICATION...
Page 43: ...November2006 Part No 833002 Rev A AL4000LightTower 43 Wiring Diagrams Section...
Page 44: ...November2006 44 AL4000LightTower Part No 833002 Rev A FixtureWiring Diagram...
Page 45: ...November2006 Part No 833002 Rev A AL4000LightTower 45 1000MH Ballast Diagram...
Page 46: ...November2006 46 AL4000LightTower Part No 833002 Rev A 1000HPS Ballast Diagram...
Page 47: ...November2006 Part No 833002 Rev A AL4000LightTower 47 AC Wiring For A Light Tower Diagram...
Page 48: ...November2006 48 AL4000LightTower Part No 833002 Rev A DC Engine Wiring Diagram...
Page 49: ...November2006 Part No 833002 Rev A AL4000LightTower 49 AC Light Tower Wiring Diagram Perkins...
Page 50: ...November2006 50 AL4000LightTower Part No 833002 Rev A Consolidated Coil Cord With Plug End...
Page 51: ...November2006 Part No 833002 Rev A AL4000LightTower 51 Parts Catalog Section...
Page 56: ...November2006 56 AL4000LightTower Part No 833002 Rev A AXLE ASSEMBLY...
Page 58: ...November2006 58 AL4000LightTower Part No 833002 Rev A CABINET ASSEMBLY...
Page 60: ...November2006 60 AL4000LightTower Part No 833002 Rev A CABINET ASSEMBLY TOP DOORS...
Page 70: ...November2006 70 AL4000LightTower Part No 833002 Rev A TOWER BASE ASSEMBLY...
Page 72: ...November2006 72 AL4000LightTower Part No 833002 Rev A WINCH LOCK ASSEMBLY...
Page 78: ...November2006 78 AL4000LightTower Part No 833002 Rev A ELECTRICAL CONTROL BOX ASSEMBLY...
Page 80: ...November2006 80 AL4000LightTower Part No 833002 Rev A MH HPS LIGHT FIXTURE ASSEMBLY...
