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3-5 

Danger

 

Securely connect the terminals of the power cable. Loose terminals may 
cause an open phase fault, which causes the motor to burn out. 

(1)  For the size of the power cable, refer to the following: 

Model 

Minimum size of the cable 

(200-volt class) 

All models 

1.6mm 

(2)  Be sure to install a ground fault interrupter and an overload protection device on the primary 

power side of the pump. 
* The starting current of the premium efficiency (IE3) motor-equipped product tends to become 
higher than that of the standard efficiency (IE1) motor-equipped product. Therefore, it is necessary 
to apply and verify an earth leakage circuit breaker and overload protection device on the 
occasion of replacement from the IE1 motor-equipped product. 
Refer to Starting current value and Rated current value in “2.5. Specification table (page 2-4).” If 
you have any questions, contact Teral Inc. 

Note

 

It is necessary to apply and verify a protective device on the primary side of 
the pump on the occasion of replacement from the IE1 motor-equipped 
product. 
If not applied, the protective device may operate at the time of startup.

 

(3)  When connecting to terminals, securely connect to the power 

according to the right figure. (Standard voltage product) 
* If there are four or more terminals, follow the connection 
nameplate in the terminal box. 

(4)  Be sure to attach a ground wire to prevent an electric shock. 

Connect the ground wire to the ground terminal inside the 
control panel. 

(5)  Fasten the power cable to the terminal box with a cable lock so 

that no tensile load acts on the motor terminal block. 

(6)  The position of the terminal box relative to the discharge port 

can be changed in steps of 90 degrees by rearranging the frame 
of the motor. 
If you rearrange the frame of the motor, ask Teral Inc. about the 
operating procedures. 

Warning

 

Do not change the orientation of the terminal box. 
Failure to observe this may cause the liquid to get into the terminal box, 
thus imparting an electric shock. 

(7)  To prevent the motor from being overloaded and burned out, it is recommended to use a thermal 

relay for motor protection. 

(8)  Carry out adequate dust-proofing and drip-proofing by a connector or gland so that cutting powder 

and liquid coolant do not get into the terminal box through the external wiring hole. 

Warning

 

Connecting a ground wire to gas or water pipes is 
illegal and extremely dangerous. 

Layout in the terminal box

Motor terminal

Power terminal

 

Ground terminal

M5

M5

M4

 

Standard orientation 

of terminal box 

Cable outlet 

Discharge port 

Summary of Contents for VKA-e

Page 1: ...Model VKA e VKC e Coolant Pump Coolant Pump Instruction Manual Original Instructions...

Page 2: ...Teral Inc 2 Failures and breakage after the expiration of the warranty period 3 Failures and breakage caused by disasters or force majeure such as fire acts of God or earthquakes 4 Failures and break...

Page 3: ...n labels 1 3 2 Configuration and overview of the pump 2 1 2 1 Part names and functions 2 1 2 2 Model description 2 1 2 3 Standard specifications 2 2 2 4 Information indicated on the nameplates 2 3 2 5...

Page 4: ...part Do not use the product in any explosive atmosphere Doing so may cause an injury and fire Warning Properly move the unit according to lifting instructions Otherwise the unit may fall resulting in...

Page 5: ...time of power restoration the machine may suddenly operate leading to an injury Caution Do not use the unit outside the range of the product specifications Otherwise an electric shock a fire leaks or...

Page 6: ...cause a burnout or fire Do not run the pump with its strainer removed Failure to observe this may cause an injury or damage Do not touch any terminal or wire when measuring the insulation resistance...

Page 7: ...tric shock a fire leaks or failures may occur 2 1 Part names and functions Motor Discharge port Suction port Strainer Air vent not provided with the VKA e models with Rp3 4 discharge bore Vents the ai...

Page 8: ...lter Note that the product cannot be used for water or special liquids such as printing liquids and acidic liquids For other special liquids e g pure water alkaline acidic liquids and ceramic liquids...

Page 9: ...nd anything wrong contact the vendor from which you purchased the product Do not place any obstacles in front of the nameplate or remove it Always keep the nameplate clearly visible Caution Do not run...

Page 10: ...75 37 5 75 75 75 37 5 Standard pipe diameter Rp 3 4 3 4 3 4 3 4 1 1 4 1 1 4 Models VKC AH e Model Specifications VKC1 6AH e VKC2 6AH e VKC3 6AH e VKC4 6AH e VKC5 6AH e VKC6 6AH e VKC7 6AH e Nominal o...

Page 11: ...Motor nameplate Drain Minimum liquid level Min 5 Pump name plate Pump name plate Min 5 These figures use a typical model Some parts vary in shape depending on the model and specifications Because some...

Page 12: ...265 242 19 VKA686AH e 157 95 122 504 239 210 265 242 20 VKA696AH e 157 95 122 524 259 230 265 242 20 VKA776AH e 157 95 122 484 219 190 265 242 19 VKA786AH e 157 95 122 504 239 210 265 242 20 VKA796AH...

Page 13: ...e all VKC AH e models Material Code Part name VKA AH model VKC AH model 1 Pump leg FC150 SCS14A 2 Mechanical seal SIC SIC SIC SIC 3 Washer SUS304 SUS304 4 Collar SUS304 SUS304 5 Teflon packing PTFE P...

Page 14: ...model VKC AH model 1 Pump leg FC150 SCS14A 2 Mechanical seal SIC SIC SIC SIC 3 Washer SUS304 SUS304 4 Collar SUS304 SUS304 5 Teflon packing PTFE PTFE 6 Casing without guide blade SUS304 SUS304 7 Casin...

Page 15: ...nding on its center of gravity Warning Before transporting or moving the product confirm the weight of each unit by referring to the catalog dimensional outline drawing and other documents and then de...

Page 16: ...operation 6 It is necessary to make a mounting hole larger than the outside diameter of the pump section so as to put the pump section into the tank oil tank See the dimensional outline drawing 7 Ins...

Page 17: ...fall down 16 Use extreme care so as not to give an impact or offset load to the pump section during pump lifting or conveyance The pump may greatly incline depending on its center of gravity Warning B...

Page 18: ...air so as not to trap air in 6 Do not allow a large amount of cutting powder dirt or other contaminants to get into the pump section Failure to observe this may clog the pump strainer damage the pump...

Page 19: ...e power according to the right figure Standard voltage product If there are four or more terminals follow the connection nameplate in the terminal box 4 Be sure to attach a ground wire to prevent an e...

Page 20: ...inverter drive Ensure that the operation current value does not exceed 90 of the rated value Ensure that the minimum frequency is set to 20 Hz Contact us for operation at 20 Hz or below If the motor...

Page 21: ...he sliding parts e g mechanical seals and bearings inside the pump leakage or unusual noise 1 Ensure that the oil level in the tank oil tank is above the lowest oil level position Caution During test...

Page 22: ...lure to observe this may overload the motor causing it to burn out 4 2 Running the pump test operation Warning Be sure to install the cover of the terminal box of the motor Failure to observe this may...

Page 23: ...mall amount of liquid to flow 3L min for example by providing a bypass circuit If you no longer use the liquid stop the pump If the liquid temperature rises to a certain level it may reduce the servic...

Page 24: ...to the next page for vibration Standard vibration value at the bearing section Reference Relational expression between total amplitude a and vibration velocity V a V 4 104 n a Total amplitude m V Vib...

Page 25: ...4 5 Warning Do not put your fingers or other objects into the opening of the motor Doing so may cause an electrical shock or injury...

Page 26: ...ifference between the motor surface temperature and the ambient temperature is not greater than 40 C Because shielded grease filled bearings are used the bearings hardly require grease filling and oth...

Page 27: ...h rotation Moreover before running the pump turn it by hand to check that the rotation is smooth If you have a backup pump run it from time to time to make it available for operation at any time Cauti...

Page 28: ...ge in the specifications Visual check Free of dust or other contaminants Voltage Measure Specified voltage 2 2 Voltage fluctuation Measure Within the allowable range of voltage fluctuation 2 2 Power P...

Page 29: ...stator winding is broken shorted and grounded Contact the vendor because disassembly and inspection are required Vendor The stator and rotor are in contact due to wear of the bearing 5 1 Replace the...

Page 30: ...Check the wiring User The impeller is clogged with foreign matter resulting in an imbalance Disassemble and check Contact the vendor because disassembly and inspection are required Vendor Cavitation...

Page 31: ...pump in use stop the pump operation immediately and then confirm the abnormal conditions Refer to Section 6 Troubleshooting page 6 1 If your pump needs disassembly inspection and repair contact the ve...

Page 32: ...he terminal box refer to Section 3 5 Precautions for wiring work page 3 4 4 Remove the pump mounting bolts and lift the pump Refer to Section 3 3 Precautions for installation page 3 2 Because the liqu...

Page 33: ......

Page 34: ...Head Office 230 Moriwake Miyuki cho Fukuyama city Hiroshima 720 0003 Japan Tel 81 84 955 1111 Fax 81 84 955 5777 www teral net 2016 06 TP 452 00...

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