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Tennsmith LM1010-2x, Maintenance Manual, Page: 4 / 41

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Tennsmith LM1010-2x Maintenance Manual Download Page 4

 

3

ATTENTION 
 

Please verify that the following safety decals are attached to the LM Shear. If you do 
not locate all of the decals, please contact Tennsmith to replace any missing or 
unreadable safety labels. 
 

NEVER operate this machine without the proper safety 
labeling. 
 

 

 

 

Summary of Contents for LM1010-2x

Page 1: ...l Model LM1010 2x Model Prepared for Serial Date of Manufacture Options Inspected By Notes 6926 Smithville Hwy McMinnville TN 37110 Phone 931 934 2211 Fax 931 934 2220 Email info tennsmith com www ten...

Page 2: ...INSTALLATION 6 OPERATING INSTRUCTIONS 7 8 BLADE CLEARANCE ADJUSTMENT 9 BLADE ROTATION REPLACING 10 11 BACKGAUGE INFORMATION 11 HOLDDOWN INFORMATION 11 SHEET SUPPORT SYSTEM INFORMATION 12 MAINTENANCE 1...

Page 3: ...s Steel 14 gauge 2 0mm Maximum Capacity of Stainless Steel is rated at 90 000 psi tensile 55 000 yield Maximum Cutting Length 121 in 3073mm Back gauge Range 30 in 762mm Strokes per Minute 31 Number of...

Page 4: ...he following safety decals are attached to the LM Shear If you do not locate all of the decals please contact Tennsmith to replace any missing or unreadable safety labels NEVER operate this machine wi...

Page 5: ...4...

Page 6: ...wn cutter head and blade area 5 Do not exceed the rated capacity of the machine 6 Never leave the machine in a power on condition when unattended 7 Always disconnect the machine from the power source...

Page 7: ...ne dimensions for the foundation holes can be found on the diagram supplied with the manual on page 22 The shear must be securely anchored to the floor and leveled before operating Check the level of...

Page 8: ...7 LM Control Box Overlay...

Page 9: ...en the upper and lower blades at various points within the shearing cycle To operate the Jog function select Jog on the switch 2 in the upper right corner of the panel Next select either Forward or Re...

Page 10: ...ight 2 Loosen the four table bolts 43 again reasserting only a slight amount of pressure back to each one 3 The table positioning screws 20 located at both ends of the table are the means used to achi...

Page 11: ...bolts remove the four hex head bolts 81 which attach the hold down to the side panels on each end C Use a sling and fork lift to remove the hold down after pulling the assembly free of the front gib...

Page 12: ...that each support bracket has a hex head bolt threaded into the body of the bracket When the gauge is brought in to a zero reading on the display the head of these bolts contact the adjusting blocks...

Page 13: ...me 4 Dump Time Rear dump sheet support systems generally have this time set to 0 seconds The sheet support will drop as soon as the cutter head begins its down stroke Front dump sheet support systems...

Page 14: ...ght prepaid to our plant or a designated service center of the undersigned for our examination This warranty does not include repair or replacement required because of misuse abuse or because of norma...

Page 15: ...14 LM Machine PARTS View...

Page 16: ...ER MOUNTING SWITCH 4 39 1010039 COVER SWITCH 1 40 1010040 SCREW SPACER PLATE MOUNTING SIDE 4 41 1010041 ELECTRIC CONTROL BOX 1 42 1010042 SWITCH FORWARD REVERSE 1 43 1010043 BOLT TABLE MUNTING TOP 4 4...

Page 17: ...16 LM 2x Back gauge Crank Assembly...

Page 18: ...R SPROCKET BRACKET MOUNTING 12 152 20151 LOCK WASHER BOLT IDLER SPROCKET BRACKET 12 153 20153 BRACKET IDLER SPROCKET MOUNTING 1 174 20174 BOLT HANDLE MOUNTING 1 175 20175 HANDLE CRANK 1 176 20176 CRAN...

Page 19: ...ACKET MOUNTING 2 144 20144 LOCK WASHER BOLT BRACKET MOUNTING 2 145 20145 CHAIN 1 146 20146 STRIPPER BOLT IDLER SPROCKET MOUNTING 3 147 20147 BEARING IDLER SPROCKET 3 148 20148 IDLER SPROCKET 3 150 201...

Page 20: ...081 BOLT BRACE MOUNTING 2 82 20082 LOCK WASHER BOLT BRACE MOUNTING 2 83 20083 THRUST WASHER 5 84 20084 BOLT SPROCKER MOUNTING 8 85 20085 LOCK WASHER BOLT SPROCKET MOUNTING 8 129 20129 LOCK WASHER BOLT...

Page 21: ...20 LM 2x Back gauge Drive Assembly...

Page 22: ...14 SPACER SWIVEL AND ROLLER ASSEMBLY 2 115 20115 SET SCREW BRACKET MONTING ROLLER ASSY 8 116 20116 JAM NUT BRACKET MOUNTING ROLLER ASSY 8 117 20117 BRACKET ROLLER ASSEMBLY 2 118 20118 CLAMP CHAIN LOCK...

Page 23: ...211 THREADED STUD LOCK HANDLE BLOCK SQ ARM 1 212 40212 TEFLON STUD LOCK HANDLE BLOCK SQ ARM 1 213 40213 STOP BLOCK SQUARING ARM 1 214 40214 SET SCREW STOP BLOCK 1 215 40215 PIVOT BLOCK STOP BLOCK 1 21...

Page 24: ...0199 WASHER RACK MOUNTING 2 200 FS10200 TEFLON WASHER RACK MOUNTING 2 201 FS10201 STRIPPER BOLT RACK MOUNTING 2 202 FS10202 BRACKET AIR CYLINDER MOUNTING 2 203 FS10203 LOCK WASHER AIR CYLINDER MOUNTIN...

Page 25: ...PPER BOLT RACK MOUNTING 2 202 RS10202 BRACKET AIR CYLINDER MOUNTING 2 203 RS10203 LOCK WASHER AIR CYLINDER MOUNTING 4 204 RS10204 SCREW AIR CYLINDER MOUNTING 4 205 RS10205 AIR CYLINDER SHEET SUPPORT S...

Page 26: ...25 LM1010 WIRING DIAGRAM...

Page 27: ...LE FUSE BLOCK 1 AJT50 50 AMP 600 VOLT CLASS J FUSES 3 511 B2 LINE MASTER ANTI TRIP FOOT SWITCH 1 LM1010 Electrical Parts List SQUARE D COMPONENTS 480 VOLT MACHINE LM PART DESCRIPTION QTY 9007C062 LIMI...

Page 28: ...27 LM1010 OPTIONS WIRING DIAGRAM...

Page 29: ...LM1010 LM PART DESCRIPTION QTY ZB4BD2 2 POSITION MAINTAINED SELECTOR SWITCH 1 ZBE101 1 N O CONTACT BLOCK 1 ZB4Z009 MOUNTING COLLAR 1 LIGHTS OFF ON LEGEND PLATE 1 R2E75STP 2 LAMP F60T12 BALLAST 1 USM1...

Page 30: ...by re sistance heating with an auxiliary AC voltage of 10 of VN via an isolat ing transformer Care should be taken to ensure that the motor is heated with not more than 20 of its rated current and tha...

Page 31: ...supplied to the brake rectifier terminals There are certain cases where the brake rectifier can receive its voltage from the motor s terminal block meaning that when power is applied to the motor it...

Page 32: ...rake voltage 460V Motor wired for high voltage Brake voltage matches high motor voltage Example 230 460V Motor Motor wired 460V Brake voltage 460V Brake Motor Connection Single Speed Dual Voltage YY Y...

Page 33: ...d rotor in rush current Consult SEW Eurodrive catalogs for these values Release the brake mechani cally reset the air gap if needed or disconnect the load from the output shaft If the brake is at faul...

Page 34: ...w 6 Closing plate 7 Release arm 9 Sealing ring 10 V ring 11 Conical spring 12 Release 13 Stud 14 Fanguard 15 Grommet 16 Dowel pin 17 Fan 18 N A 19 Brake adjustment nut 20 Retaining stud 21 Brake coil...

Page 35: ...se for device activation Motor protection device faulty or will not reset Check protection device for faults Motor will not start or starts sluggishly Motor not connnected for proper voltage Check con...

Page 36: ...when necessary Warning Always ensure exposed rotating parts are properly covered to ensure safety For additional information on shaft mounted reducers drive shaft configuration and tolerances refer to...

Page 37: ...or without motor and input shaft LUBRICANTS 2 Oil levels and oil quality should be checked at frequent intervals depending on usage Oil changes are required at intervals of 10 000 operating hours or e...

Page 38: ...07 1 59 3 62 6 13 7 4 31 16 3 4 46 16 9 5 07 19 2 3 49 13 2 4 20 15 9 R137 2 64 6 61 10 25 7 40 28 7 79 29 5 8 32 31 5 6 61 25 6 61 25 R147 4 07 10 57 15 4 40 12 29 46 5 12 68 48 13 74 52 10 44 39 5 1...

Page 39: ...74 25 5 8 45 32 5 15 19 5 10 17 38 5 7 27 27 5 7 40 28 FF127 10 96 41 5 14 80 56 8 98 34 16 64 63 12 29 46 5 12 95 49 FF157 19 02 72 27 74 105 16 91 64 28 01 106 22 99 87 20 87 79 FA FH FV27 FAF FHF...

Page 40: ...88 14 7 4 57 17 3 5 68 21 5 4 15 15 7 4 36 16 5 KF107 2 64 10 5 81 22 6 87 26 9 25 35 6 61 25 6 61 25 KF127 5 55 21 10 96 41 5 12 15 46 14 53 55 10 83 41 10 83 41 KF157 8 19 31 17 44 66 18 23 69 24 31...

Page 41: ...0 18 0 24 0 7 0 9 0 29 2 1 1 2 0 21 0 8 0 21 0 8 SA SH57 SAF SHF57 SAZ SHZ57 0 13 0 5 0 29 1 1 0 26 0 40 1 1 5 0 42 1 6 0 32 1 2 0 32 1 2 SA SH67 SAF SHF67 SAZ SHZ67 0 26 1 0 53 2 0 48 0 69 1 8 2 6 0...

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