Tennsmith LM1010-2x Maintenance Manual Download Page 16

 

15

MODEL LM1010 PARTS LIST 

 

ITEM# LM 

PART# 

DESCRIPTION 

   QTY. 

 1010001 

 CUTTER 

HEAD 

    1 

2L 

 101002L 

 GIBB 

PLATE 

LEFT 

    1 

2R 

 

101002R 

 

GIBB PLATE RIGHT 

 

 

 

 

 1010003 

 BLADE 

TOP 

BOTTOM 

   2 

 1010004 

 SET 

SCREW, 

ROD 

MOUNTING 

   4 

 1010005 

 BOLT, 

BLADE 

MOUNTING 

   21 

 1010006 

 LOCK 

WASHER, 

BLADE 

   21 

 1010007 

 DOWEL 

PIN, 

GIBB 

PLATE 

   8 

 1010008 

 BOLT, 

GIBB 

PLATE 

    8 

 1010009 

 GIBB, 

CUTTER 

HEAD 

    2 

10 

 1010010 

 BEARING 

MATERIAL, 

GIBB 

   4 

11 

 1010011 

 TOP 

PLATE, 

SIDE 

PANEL 

   2 

12 

 1010012 

 NUT, 

REAR 

GIBB 

ADJ. 

    6 

13 

 1010013 

 SCREW, 

REAR 

GIBB 

ADJ. 

   6 

14 

 1010014 

 BOLT, 

TOP 

PLATE 

SIDE 

PANEL 

   6 

15 

 1010015 

 SPACER 

PLAET, 

SIDE 

PANEL 

   2 

15A 

 101015A 

 BEARING 

MATERIAL 

SPACER 

   4 

16 

 1010016 

 BOLT, 

SPACER 

PLATE 

    4 

17 

 1010017 

 SPACER 

SLEEVE, 

HOLD 

DOWN 

   6 

18 

 1010018 

 SCREW, 

GIBB 

ADJ. 

FRONT 

   6 

19 

 1010019 

 NUT, 

SCREW, 

GIBB 

ADJ. 

FRONT 

   6 

20 

 1010020 

 BOLT, 

TABLE 

ADJ. 

    4 

21 

 1010021 

 SCREW, 

CONTROL 

BOX 

MOUNT 

   4 

22 

 1010022 

 SIDE 

PANEL, 

RIGHT 

    1 

23 

 1010023 

 BUSHING, 

COLLAR 

    2 

24 

 1010024 

 COLLAR, 

TREADEL 

MOUNT 

   2 

25 

 1010025 

 LOCK 

WASHER, 

BOLT 

COLLAR 

   4 

26 

 1010026 

 BOLT, 

COLLAR 

MOUNTING 

   4 

27 

 1010027 

 ARM, 

SWITCH 

TRIP 

    1 

28 

 1010028 

 BOLT, 

ARM 

MOUNTING 

SWITCH 

   1 

29 

 1010029 

 PIN, 

ARM 

MOUNTING 

SWITCH 

   2 

30 

 1010030 

 LOCK 

WASHER, 

BOLT, 

ARM 

MOUNTING 

  1 

31 

 1010031 

 NUT, 

ADJUSTER, 

SWITCH 

TRIP 

   1 

32 

 1010032 

 ADJUSTER, 

SWITCH 

TRIP 

   1 

33 

 1010033 

 LIMIT 

SWITCH 

    1 

34 

 1010034 

 SCREW, 

SWITCH 

MOUNTING 

   2 

35 

 1010035 

 BOLT, 

LEVEL 

ADJUSTING 

   4 

36 

 1010036 

 NUT, 

BOLT, 

LEVEL 

ADJUSTING 

   4 

37 

 1010037 

 BOLT, 

SUPPORT 

BEAM 

MOUNTING 

  4 

38 

 1010038 

 SCREW, 

COVER 

MOUNTING 

SWITCH 

  4 

39 

 1010039 

 COVER, 

SWITCH 

    1 

40 

 1010040 

 SCREW, 

SPACER 

PLATE 

MOUNTING, 

SIDE 

  4 

41 

 1010041 

 ELECTRIC 

CONTROL 

BOX 

   1 

42 

 1010042 

 SWITCH, 

FORWARD 

REVERSE 

   1 

43 

 1010043 

 BOLT, 

TABLE 

MUNTING, 

TOP 

   4 

44 

 1010044 

 BOLT, 

MATERIAL 

GUIDE 

BAR 

MOUNTING 

  4 

45 

 1010045 

 MATERIAL 

GUIDE 

BAR 

   2 

46 

 1010046 

 SCREW, 

SCALE 

MOUNTING, 

TABLE 

  2 

47 

 1010047 

 SCALE, 

TOP     2 

48 

 1010048 

 TABLE 

     1 

49 

 1010049 

 BOLT, 

TABLE 

MOUNTING, 

ENDS 

   2 

50 

 1010050 

 FLAT 

WASHER, 

BOLT, 

TABLE 

MOUNTING 

  2 

51 

 1010051 

 SIDE 

PANEL, 

LEFT 

    1 

52 

 1010052 

 BOLT, 

BEARING 

BLOCK 

MOUNTING 

  2 

52A 

 101052A 

 BOLT, 

BEARING 

BLOCK 

MOUNTING 

  2 

53 

 1010053 

 BEARING 

BLOCK, 

UPPER 

   2 

54 

 1010054 

 BEARING 

BLOCK, 

LOWER 

   2 

55 

 1010055 

 DRIVE 

SHAFT 

    1 

55A 

 

101055A 

 

SPACER, SNAP RING, DRIVE SHAFT LINK 

 

 

56 

 1010056 

 ELECTRIC 

GEAR 

MOTOR 

   1 

57 

 

1010057 

 

BOLT, MOTOR AND GEAR BOX MOUNTING   

 

58 

 1010058 

 KEY, 

SHAFT, 

GEAR 

BOX 

   1 

59 

 

1010059 

 

BOLT, ARM AND PIN ASSEMBLY, GEAR BOX SHAFT 

 

60 

 

1010060 

 

ARM AND PIN ASSEMBLY, GEAR BOX FRONT LINK 

 

61 

 1010061 

 BEARING 

MATERIAL, 

BEARING 

BLOCK 

  2 

62 

 1010062 

 SUPPORT 

BEAM 

    1 

63 

 1010063 

 LINK, 

FRONT 

    1 

64 

 1010064 

 LINK, 

REAR     2 

65 

 1010065 

 REAR 

CHUTE 

    1 

66 

 1010066 

 SCREW, 

REAR 

CHUTE 

MOUNTING 

  5 

67 

 1010067 

 RETAINER 

RING, 

LINK 

MOUNTING 

  6 

68 

 1010068 

 SPACER, 

LINK 

    12 

69 

 1010069 

 HOLD 

DOWN 

    1 

70 

 1010070 

 BOLT, 

HOLD 

DOWN 

MOUNTING 

   4 

71 

 1010071 

 JACK 

SCREW, 

HOLD 

DOWN 

   6 

72 

 

1010072 

 

NUT, STUD, FOOT MOUNTING, HOLD DOWN 

 

16 

73 

 1010073 

 STUD, 

FOOT 

MOUNTING, 

HOLD 

DOWN 

  16 

74 

 1010074 

 BUSHING, 

QUILL, 

HOLD 

DOWN 

   16 

75 

 1010075 

 FOOT, 

HOLD 

DOWN 

    16 

76 

 

1010076 

 

RUBBER PAD, FOOT, HOLD DOWN 

 

 

16 

77 

 1010077 

 FINGER 

GUARD, 

HOOLD 

DOWN 

   1 

78 

 1010078 

 SCREW, 

FINGER 

GUARD 

MOUNTING 

  6 

79 

 1010079 

 FOOT 

SWITCH 

    1 

79A 

 101079A 

 CABLE, 

FOOT 

SWITCH    1 

Summary of Contents for LM1010-2x

Page 1: ...l Model LM1010 2x Model Prepared for Serial Date of Manufacture Options Inspected By Notes 6926 Smithville Hwy McMinnville TN 37110 Phone 931 934 2211 Fax 931 934 2220 Email info tennsmith com www ten...

Page 2: ...INSTALLATION 6 OPERATING INSTRUCTIONS 7 8 BLADE CLEARANCE ADJUSTMENT 9 BLADE ROTATION REPLACING 10 11 BACKGAUGE INFORMATION 11 HOLDDOWN INFORMATION 11 SHEET SUPPORT SYSTEM INFORMATION 12 MAINTENANCE 1...

Page 3: ...s Steel 14 gauge 2 0mm Maximum Capacity of Stainless Steel is rated at 90 000 psi tensile 55 000 yield Maximum Cutting Length 121 in 3073mm Back gauge Range 30 in 762mm Strokes per Minute 31 Number of...

Page 4: ...he following safety decals are attached to the LM Shear If you do not locate all of the decals please contact Tennsmith to replace any missing or unreadable safety labels NEVER operate this machine wi...

Page 5: ...4...

Page 6: ...wn cutter head and blade area 5 Do not exceed the rated capacity of the machine 6 Never leave the machine in a power on condition when unattended 7 Always disconnect the machine from the power source...

Page 7: ...ne dimensions for the foundation holes can be found on the diagram supplied with the manual on page 22 The shear must be securely anchored to the floor and leveled before operating Check the level of...

Page 8: ...7 LM Control Box Overlay...

Page 9: ...en the upper and lower blades at various points within the shearing cycle To operate the Jog function select Jog on the switch 2 in the upper right corner of the panel Next select either Forward or Re...

Page 10: ...ight 2 Loosen the four table bolts 43 again reasserting only a slight amount of pressure back to each one 3 The table positioning screws 20 located at both ends of the table are the means used to achi...

Page 11: ...bolts remove the four hex head bolts 81 which attach the hold down to the side panels on each end C Use a sling and fork lift to remove the hold down after pulling the assembly free of the front gib...

Page 12: ...that each support bracket has a hex head bolt threaded into the body of the bracket When the gauge is brought in to a zero reading on the display the head of these bolts contact the adjusting blocks...

Page 13: ...me 4 Dump Time Rear dump sheet support systems generally have this time set to 0 seconds The sheet support will drop as soon as the cutter head begins its down stroke Front dump sheet support systems...

Page 14: ...ght prepaid to our plant or a designated service center of the undersigned for our examination This warranty does not include repair or replacement required because of misuse abuse or because of norma...

Page 15: ...14 LM Machine PARTS View...

Page 16: ...ER MOUNTING SWITCH 4 39 1010039 COVER SWITCH 1 40 1010040 SCREW SPACER PLATE MOUNTING SIDE 4 41 1010041 ELECTRIC CONTROL BOX 1 42 1010042 SWITCH FORWARD REVERSE 1 43 1010043 BOLT TABLE MUNTING TOP 4 4...

Page 17: ...16 LM 2x Back gauge Crank Assembly...

Page 18: ...R SPROCKET BRACKET MOUNTING 12 152 20151 LOCK WASHER BOLT IDLER SPROCKET BRACKET 12 153 20153 BRACKET IDLER SPROCKET MOUNTING 1 174 20174 BOLT HANDLE MOUNTING 1 175 20175 HANDLE CRANK 1 176 20176 CRAN...

Page 19: ...ACKET MOUNTING 2 144 20144 LOCK WASHER BOLT BRACKET MOUNTING 2 145 20145 CHAIN 1 146 20146 STRIPPER BOLT IDLER SPROCKET MOUNTING 3 147 20147 BEARING IDLER SPROCKET 3 148 20148 IDLER SPROCKET 3 150 201...

Page 20: ...081 BOLT BRACE MOUNTING 2 82 20082 LOCK WASHER BOLT BRACE MOUNTING 2 83 20083 THRUST WASHER 5 84 20084 BOLT SPROCKER MOUNTING 8 85 20085 LOCK WASHER BOLT SPROCKET MOUNTING 8 129 20129 LOCK WASHER BOLT...

Page 21: ...20 LM 2x Back gauge Drive Assembly...

Page 22: ...14 SPACER SWIVEL AND ROLLER ASSEMBLY 2 115 20115 SET SCREW BRACKET MONTING ROLLER ASSY 8 116 20116 JAM NUT BRACKET MOUNTING ROLLER ASSY 8 117 20117 BRACKET ROLLER ASSEMBLY 2 118 20118 CLAMP CHAIN LOCK...

Page 23: ...211 THREADED STUD LOCK HANDLE BLOCK SQ ARM 1 212 40212 TEFLON STUD LOCK HANDLE BLOCK SQ ARM 1 213 40213 STOP BLOCK SQUARING ARM 1 214 40214 SET SCREW STOP BLOCK 1 215 40215 PIVOT BLOCK STOP BLOCK 1 21...

Page 24: ...0199 WASHER RACK MOUNTING 2 200 FS10200 TEFLON WASHER RACK MOUNTING 2 201 FS10201 STRIPPER BOLT RACK MOUNTING 2 202 FS10202 BRACKET AIR CYLINDER MOUNTING 2 203 FS10203 LOCK WASHER AIR CYLINDER MOUNTIN...

Page 25: ...PPER BOLT RACK MOUNTING 2 202 RS10202 BRACKET AIR CYLINDER MOUNTING 2 203 RS10203 LOCK WASHER AIR CYLINDER MOUNTING 4 204 RS10204 SCREW AIR CYLINDER MOUNTING 4 205 RS10205 AIR CYLINDER SHEET SUPPORT S...

Page 26: ...25 LM1010 WIRING DIAGRAM...

Page 27: ...LE FUSE BLOCK 1 AJT50 50 AMP 600 VOLT CLASS J FUSES 3 511 B2 LINE MASTER ANTI TRIP FOOT SWITCH 1 LM1010 Electrical Parts List SQUARE D COMPONENTS 480 VOLT MACHINE LM PART DESCRIPTION QTY 9007C062 LIMI...

Page 28: ...27 LM1010 OPTIONS WIRING DIAGRAM...

Page 29: ...LM1010 LM PART DESCRIPTION QTY ZB4BD2 2 POSITION MAINTAINED SELECTOR SWITCH 1 ZBE101 1 N O CONTACT BLOCK 1 ZB4Z009 MOUNTING COLLAR 1 LIGHTS OFF ON LEGEND PLATE 1 R2E75STP 2 LAMP F60T12 BALLAST 1 USM1...

Page 30: ...by re sistance heating with an auxiliary AC voltage of 10 of VN via an isolat ing transformer Care should be taken to ensure that the motor is heated with not more than 20 of its rated current and tha...

Page 31: ...supplied to the brake rectifier terminals There are certain cases where the brake rectifier can receive its voltage from the motor s terminal block meaning that when power is applied to the motor it...

Page 32: ...rake voltage 460V Motor wired for high voltage Brake voltage matches high motor voltage Example 230 460V Motor Motor wired 460V Brake voltage 460V Brake Motor Connection Single Speed Dual Voltage YY Y...

Page 33: ...d rotor in rush current Consult SEW Eurodrive catalogs for these values Release the brake mechani cally reset the air gap if needed or disconnect the load from the output shaft If the brake is at faul...

Page 34: ...w 6 Closing plate 7 Release arm 9 Sealing ring 10 V ring 11 Conical spring 12 Release 13 Stud 14 Fanguard 15 Grommet 16 Dowel pin 17 Fan 18 N A 19 Brake adjustment nut 20 Retaining stud 21 Brake coil...

Page 35: ...se for device activation Motor protection device faulty or will not reset Check protection device for faults Motor will not start or starts sluggishly Motor not connnected for proper voltage Check con...

Page 36: ...when necessary Warning Always ensure exposed rotating parts are properly covered to ensure safety For additional information on shaft mounted reducers drive shaft configuration and tolerances refer to...

Page 37: ...or without motor and input shaft LUBRICANTS 2 Oil levels and oil quality should be checked at frequent intervals depending on usage Oil changes are required at intervals of 10 000 operating hours or e...

Page 38: ...07 1 59 3 62 6 13 7 4 31 16 3 4 46 16 9 5 07 19 2 3 49 13 2 4 20 15 9 R137 2 64 6 61 10 25 7 40 28 7 79 29 5 8 32 31 5 6 61 25 6 61 25 R147 4 07 10 57 15 4 40 12 29 46 5 12 68 48 13 74 52 10 44 39 5 1...

Page 39: ...74 25 5 8 45 32 5 15 19 5 10 17 38 5 7 27 27 5 7 40 28 FF127 10 96 41 5 14 80 56 8 98 34 16 64 63 12 29 46 5 12 95 49 FF157 19 02 72 27 74 105 16 91 64 28 01 106 22 99 87 20 87 79 FA FH FV27 FAF FHF...

Page 40: ...88 14 7 4 57 17 3 5 68 21 5 4 15 15 7 4 36 16 5 KF107 2 64 10 5 81 22 6 87 26 9 25 35 6 61 25 6 61 25 KF127 5 55 21 10 96 41 5 12 15 46 14 53 55 10 83 41 10 83 41 KF157 8 19 31 17 44 66 18 23 69 24 31...

Page 41: ...0 18 0 24 0 7 0 9 0 29 2 1 1 2 0 21 0 8 0 21 0 8 SA SH57 SAF SHF57 SAZ SHZ57 0 13 0 5 0 29 1 1 0 26 0 40 1 1 5 0 42 1 6 0 32 1 2 0 32 1 2 SA SH67 SAF SHF67 SAZ SHZ67 0 26 1 0 53 2 0 48 0 69 1 8 2 6 0...

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