Tennant ATLV 4300 Operator'S Manual Download Page 93

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MAINTENANCE

ATLV 4300 330510 (12

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Summary of Contents for ATLV 4300

Page 1: ...LVt 4300 330510 330510 Rev 17 10 2014 North America International Litter Vacuum Operator Manual TennantTrueR Parts For latest parts manual or other language oprator manual visit www tennantco com manuals ...

Page 2: ...azardous fluids including antifreeze and oil in an environmentally safe way according to local waste disposal regulations Always remember to recycle MACHINE DATA Please fill out at time of installation for future reference Model No Serial No Machine Options Sales Rep Sales Rep phone no Customer Number Installation Date Tennant Company PO Box 1452 Minneapolis MN 55440 Phone 800 553 8033 or 763 513 ...

Page 3: ... OPERATION CHECKLIST 26 STARTING THE MACHINE 31 VACUUMING AND HOSE INFORMATION 35 OPERATION ON INCLINES 37 OPERATION OVER CURBS 38 VACUUMING 39 STOP VACUUMING 42 Page STOPPING THE MACHINE 44 POST OPERATION CHECKLIST 45 EMPTYING THE VACUUM BAG For machines below serial number 001070 46 EMPTYING THE VACUUM BAG For machines with serial number 001070 and above 48 EMPTYING THE HOPPER 49 OPTIONS 52 4 PO...

Page 4: ... FOOT EXTENSION OPTION 81 VACUUM HEAD OPTION 81 VACUUM HOSE AND SUPPORT ARM 82 WATER DUST CONTROL OPTION 84 PUSHING TOWING AND TRANSPORTING THE MACHINE 87 PUSHING OR TOWING THE MACHINE 87 TRANSPORTING THE MACHINE 88 MACHINE JACKING 90 STORING MACHINE 90 SPECIFICATIONS 92 GENERAL MACHINE DIMENSIONS CAPACITIES 92 GENERAL MACHINE PERFORMANCE 92 STEERING 92 HYDRAULIC SYSTEM 92 POWER TYPE 93 BRAKING SY...

Page 5: ...areas with possible falling objects unless equipped with overhead guard 2 Before starting machine Make sure all safety devices are in place and operate properly Check brakes and steering for proper operation 3 When starting machine Keep foot on brake and directional pedal in neutral 4 When using machine Use brakes to stop machine Go slowly on inclines and slippery surfaces Use care when reversing ...

Page 6: ...ailer Use truck or trailer that will support the weight of the machine Use Winch Do not drive the machine onto off the truck or trailer unless the load height is 380 mm 15 in or less from the ground Set parking brake after machine is loaded Block machine tires Tie machine down to truck or trailer ...

Page 7: ...ed or illegible install a new label in its place SHARP OBJECTS HAZARD LABEL Located On The Rear Canister MOVING FAN HAZARD LABEL Located On The Rear Canister EMISSIONS LABEL Located Below The Operator s Seat FOR SAFETY LABEL Located Below The Operator Seat FAN WARNING LABEL Located In The Engine Compartment NOISE WARNING LABEL Located Below The Operator s Seat ...

Page 8: ...ine Unless Operation Manual Is Read And Understood Check the machine for shipping damage Check to make sure machine is complete per shipping instructions Keep your machine regularly maintained by following the maintenance information in this manual We recommend taking advantage of a regularly scheduled service contract from your TENNANT representative Order parts and supplies directly from your au...

Page 9: ...L M D E A Vacuum Hose Support Arm B Vacuum Fan C Hopper D Roll Over Protection System E Seat Belt F Operator Seat G Engine H Vacuum Head Option I Vacuum Adjustment Knob Option J Vacuum Hose K Rear View Mirrors L Vacuum Wand Handle M Vacuum Hose Support Arm Adjustment Knob ...

Page 10: ...peed Engine Oil Pressure Idle Engine Speed Engine Water Temperature Circuit breaker 1 Voltmeter Circuit breaker 2 Parking Brake Circuit breaker 3 Operating Lights Circuit breaker 4 Glow Plug Preheat Circuit breaker 5 Hazard Light Option Circuit breaker 6 Signal Light Option Circuit breaker 7 Vacuum Head Control Option Circuit breaker 8 Vacuum Hose Height Adjustment Horn Water Dust Control Option ...

Page 11: ... Ignition Switch D Turn Signal Lever Option E Vacuum Fan Switch F Vacuum Head Switch Option G Fuel Level Gauge H Hourmeter I Engine Temperature Light J Engine Oil Pressure Light K Charging System Light L Thermo Sentryt Warning Light Option M Vacant No Reading N Hydraulic Filter Bypass Light O Parking Brake Light Option P Glow Plug Light ...

Page 12: ... Button B Throttle Lever C Work Lights Switch Option D Operating Hazard Lights Switch Option E Operating Lights Switch F Water Dust Control Switch Option G Directional Pedal H Brake Pedals I Parking Brake Pedals J Circuit Breaker Panel K Windshield Wiper Knob Option ...

Page 13: ...eering wheel pull the lever straight out Position the steering wheel at the desired angle then release the lever IGNITION SWITCH The ignition switch starts and stops the engine with a key FOR SAFETY When starting machine keep foot on brake and directional pedal in neutral Preheat Turn the key counter clockwise The glow plug light will come on When the glow plug light goes out usually in 5 to 30 se...

Page 14: ... Return the lever to the middle position Four Way Flashers Pull out the knob VACUUM FAN SWITCH The vacuum fan switch controls the machine s vacuum fan Vacuum On Press the top of the switch Vacuum Off Press the bottom of the switch VACUUM HEAD SWITCH OPTION The vacuum head switch raises and lowers the vacuum head that mounts under the front end of the machine Raise Press the bottom of the switch Lo...

Page 15: ... The hourmeter records the number of hours the machine has been operated The hourmeter displays the number of hours in tenths of an hour Use this information to determine machine maintenance intervals ENGINE TEMPERATURE LIGHT The engine temperature light comes on when the temperature of the engine coolant is more than 113 C 235 F If the light comes on stop operating the machine Locate the problem ...

Page 16: ...en the alternator is not operating within normal range 13 5 to 14 5 V If the light comes on stop operating the machine Locate the problem and have it corrected THERMO SENTRY WARNING LIGHT OPTION The Thermo Sentry warning light comes on when the Thermo Sentry senses that there is excessive heat in the hopper possibly from a fire The Thermo Sentry will also shut off the vacuum fan If this happens st...

Page 17: ...ydraulic fluid changed as soon as possible PARKING BRAKE LIGHT OPTION The parking brake light comes on when the parking brake pedals are engaged To turn off the light simply disengage the parking brake pedals before moving GLOW PLUG LIGHT The glow plug light comes on when the ignition switch is turned counterclockwise to the Glow Plug position The light will go out when the engine is ready to star...

Page 18: ...switch to the forward position Operating Hazard lights on Press the switch to the back position Off Press the switch to the middle position WORKLIGHT SWITCH OPTION The worklight switch controls the worklights Worklights on Press the switch to the forward position Worklights off Press the switch to the back position WATER DUST CONTROL SWITCH OPTION The water dust control switch powers on and off th...

Page 19: ...le Pull the lever backward Normal Operating Speed Vac Power Push the lever to the middle Speed 1 position Max Operating Speed Vac Power Push the lever all the way forward to the Speed 2 position SEAT BELT The seat belt holds the operator securely in the operator s seat Connect seat belt Insert the male end of the seat belt into the female end until they click securely into place Disconnect seat be...

Page 20: ... circuit overload Once a circuit breaker is tripped it must be reset manually Press the reset button after the breaker has cooled down If the overload that caused the circuit breaker to trip is still there the circuit breaker will continue to stop current flow until the problem is corrected The circuit breaker panel is located above the foot pedals The chart lists the circuit breakers and the elec...

Page 21: ...ng surface simply press on that tire s brake pedal while slowly pressing on the propelling pedal This will divert the power to the opposite tire helping to move the machine from its position PARKING BRAKE PEDALS The parking brake pedals set and release the brake pedals Set parking brakes While pressing both brake pedals down as far as they will go set the parking brakes by pressing the parking bra...

Page 22: ...r you press the pedal the faster the machine travels Forward Press the top of the directional pedal with the toe of your foot Reverse Press the bottom of the pedal down with the heel of the foot Neutral Take your foot off the directional pedal and it will return to the Neutral position Note There is a pedal angle adjustment pin behind the propelling pedal Remove the pin set the pedal at the desire...

Page 23: ...stment lever controls the seat weight adjustment The lever has three positions lightweight middleweight and heavyweight Adjust Pull the lever up for the lightweight position move the lever to the middle position for middleweight and push the lever down for the heavyweight position The backrest angle knob adjusts the backrest angle Adjust Turn the angle knob clockwise to decrease the angle of the b...

Page 24: ...ine The vacuum wand handle is adjustable and can be positioned at any height on the vacuum wand To adjust the vacuum wand handle Loosen the screws on either end of the wand handle position the handle to the desired height and tighten the screws To remove the vacuum hose from the optional vacuum head Push forward and up on the vacuum wand handle and lift the vacuum hose off the vacuum head ...

Page 25: ...just arm height Turn the adjustment knob clockwise or counterclockwise to adjust the gas cylinders and raise or lower hose to preferred height Raise vacuum hose Turn knob counter clockwise Lower vacuum hose Turn knob clockwise Note After turning the adjustment knob pull the vacuum wand support arm down and let it spring up to determine the effect of the adjustment Adjust further if necessary ...

Page 26: ...t 13mm 50 in in the rear on a flat hard surface REAR VIEW MIRRORS The rear view mirrors are used by the machine operator to keep an eye on the area behind the machine that is not in the standard field of vision To adjust mirrors Sit in the operator s seat Move each mirror until it is properly adjusted for the individual operator s rear viewing area HOPPER TILT BRACKET The hopper tilt bracket is lo...

Page 27: ... pin The hopper top is secured with two latches Open Lift up on the bottom tab of the latch and raise the latch up out of the lower holding bracket Close Check that there is no debris on the outer edge of the hopper Close the hopper lid securely Place the top of the latch in the slotted bracket on the hopper bottom Push down on the latch until it snaps into place The panel filter option door is se...

Page 28: ...ne travel The directional pedal controls the forward reverse direction and the machine speed The brake pedal slows and stops the machine The machine vacuums large debris from various terrain The vacuum hose is controlled by the operator The vacuum takes debris in through the hose and transfers the debris into the hopper The machine has an optional Vacuum Head and an optional wand with a 4572 mm 15...

Page 29: ...OPERATION 27 ATLV 4300 330510 4 09 Empty the engine air filter dust cap Check the engine oil level Check the fuel level Check the brakes and steering for proper operation ...

Page 30: ...9 28 Check the coolant level in the overflow reservoir Check the radiator inlet screen for debris and clean if required Check the vacuum bag for debris and empty if required Check the water dust control tank fill if required Option ...

Page 31: ...RATION 29 ATLV 4300 330510 3 99 Check the vacuum fan screen for debris and gently clean with a broom if required Check the hopper empty if required Check the vacuum hose for damage cracks and lodged debris ...

Page 32: ...OPERATION ATLV 4300 330510 8 98 30 Check the vacuum hose support arm for proper adjustment Check the vacuum wand handle for proper adjustment Check the vacuum head skirts for wear Option ...

Page 33: ...0510 9 99 STARTING THE MACHINE 1 Check the directional pedal to make sure it is in the middle neutral position 2 Sit in the operator s seat with your foot on the brake pedal or with the parking brake set 3 Put on the seat belt ...

Page 34: ...se until the engine starts Note Do not operate the starter motor for more than 10 seconds at a time or after the engine has started Allow the starter to cool between starting attempts or damage to the starter motor may occur 7 Allow the engine and hydraulic system to warm up three to five minutes WARNING Engine Emits Toxic Gases Severe Respiratory Damage Or Asphyxiation Can Result Provide Adequate...

Page 35: ...OPERATION 33 ATLV 4300 330510 9 99 8 Vacuum head option Place the vacuum hose on to the vacuum head opening 9 Step on the brake pedals firmly to release the parking brake ...

Page 36: ... Vacuum head option Raise the vacuum head by pressing the bottom of the vacuum head switch 11 Push the throttle lever forward to the middle operating position 12 Step on the directional pedal and drive the machine to the area to be vacuumed ...

Page 37: ...sary When driving in reverse check carefully in mirrors and behind hopper Always look down and backwards before and while backing FOR SAFETY When using machine use care when reversing machine Watch for traffic when operating near or crossing roadways FOR SAFETY When using machine always follow safety and traffic rules Do not vacuum all debris at full power Excess vacuum power may pick up finer deb...

Page 38: ...g brake stop engine and remove keys before dismounting FOR SAFETY Before leaving or servicing machine stop on level surface set parking brake turn off machine and remove key Always shut off vacuum fan and engine before unclogging debris Turn off the vacuum fan and shut down the engine before emptying vacuum bag or opening the debris hopper WARNING Spinning fan Stop engine before opening debris can...

Page 39: ...movement on any slope or incline slow and gradual Do not make sudden changes in speed or direction Operate the machine up and down slopes not across them Avoid starting or stopping on a slope If tires lose traction proceed slowly straight down the slope Do not operate the machine without wearing the seat belt Do not turn on slopes unless necessary and then turn slowly and gradually downhill Do not...

Page 40: ...bing curbs or obstacles Always approach a curb at a 45 with a front tire at slow speed Use brake pedals if necessary to divert propelling power from one tire to another Drive the machine slowly over curbs Use the brake pedal to control the machine speed when climbing over any obstacles Driving over any curb requires extra caution Do not try to stabilize the machine by placing a foot on the ground ...

Page 41: ...ual WARNING Engine Emits Toxic Gases Severe Respiratory Damage Or Asphyxiation Can Result Provide Adequate Ventilation Consult With Your Regulatory Agency For Exposure Limits Keep Engine Properly Tuned 2 Take a firm hold of the vacuum wand handle 3 Vacuum head option Place the vacuum hose on to the vacuum head opening ...

Page 42: ... Your Regulatory Agency For Exposure Limits Hearing Loss Can Result Wear Hearing Protection 7 Move the throttle lever forward until desired vacuum power is reached by vacuum Note Light debris can be vacuumed with the throttle in the middle speed 1 position Heavy debris can be vacuumed with the throttle in the forward speed 2 position 8 Water dust control option Press forward on the water dust cont...

Page 43: ...0 8 98 9 Push down on the directional pedal and begin vacuuming 10 Remove the vacuum hose from the vacuum head to collect debris as needed Push forward and up on the vacuum wand handle and lift the vacuum hose off the vacuum head ...

Page 44: ...he bottom of the vacuum fan switch to turn the vacuum fan off 2 Vacuum head option Press the bottom of the vacuum head switch to raise the vacuum head 3 Water dust control option Press backward on the water dust control switch to turn the water dust control off ...

Page 45: ...ttle lever to desired engine speed 5 Drive the machine to designated hopper unloading area Set parking brakes and shut off machine FOR SAFETY Before leaving or servicing machine stop on level surface set parking brake turn off machine and remove key ...

Page 46: ...44 STOPPING THE MACHINE 1 Stop vacuuming Refer to the STOP VACUUMING section of this manual 2 Take your foot off the propelling pedal Step on the brake pedals 3 Move the throttle lever back to the idle position 4 Set the parking brakes ...

Page 47: ...m hose for cracks or wear Check vacuum screen for debris Check filter bag for debris and damage Check vacuum wand and vacuum wand handle for proper adjustment Check the vacuum head skirts for damage and wear Option Check vacuum support arm for wear and proper adjustment Check for large debris lodged in the vacuum hose Check for fuel odor that indicates a fuel leak Check under the machine for leak ...

Page 48: ...s turned off and on level ground before emptying the vacuum bag Refer to the STOP THE MACHINE section of this manual FOR SAFETY When Using Machine Only Empty The Hopper On A Level Surface 2 Set the parking brake FOR SAFETY Before leaving or servicing machine set the parking brake turn off machine and remove key 3 Pull the cotter pin out from the quick release strap latch 4 Unfasten the latch and r...

Page 49: ...acuum bag in the hopper Close the hopper 7 Mount the vacuum bag back onto the hopper Note Make certain the vacuum bag is correctly positioned over the four mounting tabs on the fan exhaust outlet before securing with the quick release strap 8 Secure the vacuum bag with the quick release strap Replace the cotter pin in the strap latch after it is closed ...

Page 50: ...rking brake FOR SAFETY Before leaving or servicing machine set the parking brake turn off machine and remove key FOR SAFETY When Using Machine Only Empty The Hopper On A Level Surface 2 Remove the vacuum bag 3 Open the hopper Empty the vacuum bag in the hopper Close the hopper 4 Mount the vacuum bag back onto the hopper ...

Page 51: ...OR SAFETY When Using Machine Only Empty The Hopper On A Level Surface 2 Set the parking brake FOR SAFETY Before leaving or servicing machine set the parking brake turn off machine and remove key 3 Check the vacuum bag for debris Empty if necessary Refer to the EMPTYING THE VACUUM BAG section of this manual 4 Unfasten the hopper latches and lift the hopper cover WARNING Spinning fan Stop engine bef...

Page 52: ...upon removal FOR SAFETY Do Not Move The Machine When Hopper is Lowered 6 Tie off the bags 7 Push the hopper down until it snaps free of the hopper tilt bracket and is held by the cannister cables in the debris removing position Remove and dispose of the full debris bags 8 Place the new bags over the bag liners and insert them in the hopper Note Bag liners will only fit in the debris hopper one way...

Page 53: ...ATLV 4300 330510 9 99 9 Fold excess bag over the edges of the hopper 10 Check the vacuum fan screen for debris Gently clean with a stiff broom or brush if necessary 11 Close the hopper and fasten the hopper latches ...

Page 54: ...rk in the shelter of a safer weather protected environment The 4 Post ROPS and Weather Shield has a two speed windshield wiper on the front window The control knob for the windshield wiper is in the operator s compartment Wiper on low Turn the knob one click to the right Wiper on high Turn the knob two clicks to the right Wiper off Turn the knob all the way to the left ...

Page 55: ...l FOR SAFETY Before leaving or servicing machine stop on level surface set parking brake turn off machine and remove key 2 Fill the water tank The fill cap is located on the top of the tank on the right hand side of the machine Note The water dust control system will stop if the water tank runs dry during operation If this happens return to the water supply and refill the tank Turn the water pump ...

Page 56: ...sed while driving machine to and from area to be vacuumed Raise vacuum head when driving over curbs and up and down ramps TO ADJUST VACUUM HEAD DOWN STOP 1 Press the top of the vacuum head switch to lower the vacuum head 2 Adjust down stop height with vacuum head adjustment knob Raise vacuum head adjustment Turn the knob counterclockwise Lower vacuum head adjustment Turn the knob clockwise Note Wh...

Page 57: ...The dust filter bag easily mounts to the debris hopper in place of the standard filter bag EMPTYING THE DUST FILTER BAG 1 Unhook each clip of the dust filter bag securing straps from the holding brackets on each side of the debris hopper 2 Open the dust filter bag zipper 3 Pull up on the dust filter bag high enough to pull the vacuum bag out of the dust filter bag ...

Page 58: ...e debris fall out of the vacuum bag 5 Close the vacuum bag zipper and insert back into dust filter bag 6 Empty dust filter bag 7 Close the dust filter bag zipper 8 Hook each clip of the dust filter bag securing straps to the holding brackets on each side of the debris hopper ...

Page 59: ...XTENSION 1 Start the machine Refer to the STARTING THE MACHINE section of this manual WARNING Engine Emits Toxic Gases Severe Respiratory Damage Or Asphyxiation Can Result Provide Adequate Ventilation Consult With Your Regulatory Agency For Exposure Limits Keep Engine Properly Tuned 2 Turn the vacuum fan switch on WARNING Machine Can Emit Excessive Noise Consult With Your Regulatory Agency For Exp...

Page 60: ...hose This will direct all vacuum power to the vacuum wand Note Do not close both of the vacuum wand and main vacuum hose push pull gate valves with the vacuum fan running Damage to the hopper and or hopper seals may occur 6 When finished vacuuming cover the vacuum wand opening or place the opening on a clean flat surface to help retract the vacuum wand hose 7 Push the push pull valve in to shut of...

Page 61: ...lbow that directs the vacuum hose power to debris caught along fence lines and hedge rows TO INSTALL FENCE LINE ATTACHMENT 1 Remove elbow from fence line elbow tie down bracket 2 Remove the clamp securing the vacuum hose to the end tube 3 Lift the vacuum hose and end tube split ring off the end tube ...

Page 62: ...ount the end tube on the fence line elbow tie down bracket when not in use 5 Place the slip ring and yoke over the fence elbow attachment 6 Secure the vacuum hose to the elbow with the fence elbow split ring and securing clamp 7 Hang vacuum wand elbow on elbow bracket when not in use ...

Page 63: ...control is not required this will insure maximum run time between filter cleaning Purchase a spare filter panel for quick change out in the middle of a shift Both filters can then be washed out at the end of the day and allowed to dry overnight EMPTYING VACUUM BAG 1 When the vacuum bag becomes full shut off the vacuum fan turn off the machine set the parking brake and remove key FOR SAFETY Before ...

Page 64: ...dust panel filter 5 Open the vacuum bag zipper and empty bag through bypass door located at the bottom of the filter panel housing Close the vacuum bag zipper 6 Return dust panel filter with the seals toward the filter housing The filter pleats should be orientated vertically which allow more effective cleaning of the filter Close the latches 7 Close the bypass door on the bottom of the filter hou...

Page 65: ...e filter housing by pulling the two latch handles down and rotating them 90 This will allow water to drain from the filter housing 2 Spray the panel out with a garden hose spray nozzle Dry the panel overnight or by running the vacuum fan until the panel is dry Note Vacuuming debris with a wet panel filter is not recommended and may damage the panel filter 3 If the panel filter becomes clogged duri...

Page 66: ...low machine speed Vacuum not close enough to debris Move vacuum closer to debris Debris hopper full Empty debris hopper Engine throttle too low Increase engine throttle Vacuum bag option clogged Empty Vacuum bag option Dust filter bag option clogged Empty dust filter bag option Panel filter option clogged Clean panel filter option No vacuum power Hopper Thermo Sentryt on Check for fire in hopper S...

Page 67: ...OPERATION 65 ATLV 4300 330510 NIL Water dust control option spray nozzle clogged Clean water dust control spray nozzle ...

Page 68: ...ow reservoir WG 1 10 Vacuum hose support arm Check for damage and wear 3 Check gas cylinders for wear 2 7 Vacuum head skirts option Check for damage and wear 1 8 Vacuum head option Check for damage wear and adjustment 1 Check for blockage 1 9 Vacuum hose Check for damage and blockage 1 4 Vacuum fan screen Check for debris and clean 1 Vacuum bag Check for debris and clean 1 Dust filter bag option C...

Page 69: ... pedal Check for wear lubricate 2 1 Engine door seals Check for wear 4 4 Water dust control option waterlines and clamps Check for tension and wear 6 Windshield wiper blades option Check for wear 2 800 Hours 3 Hydraulic reservoir Replace filler cap 1 Hydraulic drive motors Check for wear and damage 1 2 Cooling system Flush WG 1 6 Wheels HCheck wheel nut torque 4 1200 Hours 3 Hydraulic fluid filter...

Page 70: ...peration B WHEEL PIVOTS POINTS The wheel pivots points have two grease fittings Lubricate with Lubriplate EMB grease TENNANT part no 01433 1 after every 200 hours of operation C ENGINE Check the engine oil level daily The engine oil dipstick can be accessed by lifting up the engine cover Change the engine oil and oil filter after every 100 hours of machine operation WARNING Moving fan blades Keep ...

Page 71: ...e reservoir ATTENTION Do not overfill the hydraulic fluid reservoir or operate the machine with a low level of hydraulic fluid in the reservoir Damage to the machine hydraulic system may result Drain and refill the hydraulic fluid reservoir with new TennantTrue premium hydraulic fluid after every 2400 hours of operation Machines have a blue colored drop left photo on the hydraulic fluid label if o...

Page 72: ...ife Part number Ambient temperature ISO Grade Visocity Index VI Ca pacity 1057710 above 7_ C 45_ F 100 VI 126 or higher 3 8 L 1 gal 1057711 above 7_ C 45_ F 19 L 5 gal 1057707 below 7_ C 45_ F 32 VI 163 or higher 3 8 L 1 gal 1057708 below 7_ C 45_ F 19 L 5 gal If using a locally available hydraulic fluid be sure the specifications match the Tennant hydraulic fluid specifications Substitute fluids ...

Page 73: ...can be almost invisible and can cause serious injuries See a doctor at once if injury results from escaping hydraulic fluid Serious infection or reaction can develop if proper medical treatment is not given immediately FOR SAFETY When Servicing Machine Use Cardboard To Locate Leaking Hydraulic Fluid Under Pressure If you discover a fluid leak contact your mechanic supervisor 00002 ...

Page 74: ...nse all dust which may have collected on the screen opposite the direction of normal air flow Check the radiator and hydraulic cooler for debris every 50 hours of operation Spray the radiator with compressed air or a pressure washer from the inside opposite the direction of normal air flow Be careful not to bend the cooling fins when cleaning or rinsing off the radiator or hydraulic cooling system...

Page 75: ...dicator by pushing the reset button on the end of the indicator after replacing the air filter element AIR FILTER The engine air filter housing has a dust cap and a dry cartridge type air filter element Empty the dust cap daily Replace the dust cap if the rubber is worn The air filter element must be replaced whenever it is damaged or when the air filter indicator shows a restriction The air filte...

Page 76: ...p band is loose apply oil to the screw of the band and securely tighten the band Made of rubber the fuel lines may become worn out whether the engine has been used much or not Replace the fuel lines and hose clamps every two years FOR SAFETY When Servicing Machine Keep Flames And Sparks Away From Fuel System Service Area Keep Area Well Ventilated If the fuel lines and hose clamps are found worn or...

Page 77: ...ary BATTERY The battery is located under the operator s seat and can be accessed by lifting the seat up After the first 50 hours of operation and every 200 hours after that clean and tighten the battery connections Check the electrolyte level every 200 hours of operation Only add distilled water FOR SAFETY When Servicing Machine Avoid Contact With Battery Acid ...

Page 78: ... the engine crankshaft pulley and drives the alternator pulley Proper belt tension is 10 mm 0 40 in from a force of 4 to 5 kg 8 to 10 lb applied at the mid point of the longest span Check and adjust the belt tension every 100 hours of operation WARNING Moving Belt And Fan Blades Keep Away ...

Page 79: ...located along the edges of the engine compartment and the engine access doors Check the seals for wear or damage every 200 hours of operation VACUUM HEAD SKIRTS OPTION The vacuum head skirts are located on the bottom of the vacuum head Check the skirts for wear or damage daily ...

Page 80: ... of operation PARKING BRAKE The parking brakes are set with the parking brake pedals The parking brakes lock the service brakes in place The parking brakes are adjusted with the service brakes TIRES The standard front and rear machine tires are pneumatic Check the tire pressure after 50 hours of operation and after every 800 hours of operation The proper front tire air pressure is 152 kpa 22 psi T...

Page 81: ...e is 48 kpa 7 psi FRONT WHEEL Torque the front wheel nuts in a star pattern twice to 126 154 Nm 90 110 ft lbs after every 100 hours of operation REAR WHEEL Torque the rear wheel nuts in a star pattern twice to 126 154 Nm 90 110 ft lbs after every 100 hours of operation 2 3 4 1 2 3 4 1 5 ...

Page 82: ...ter is located inside the louver panel on the dust filter panel housing Check the dust filter panel every time you empty the vacuum bag DUST FILTER BAG OPTION The dust filter bag is located on the back of the debris hopper Check the dust filter bag for debris and damage daily VACUUM FAN The vacuum fan is located in the top half of the debris hopper Check the fan screen for debris every time you em...

Page 83: ...ACUUM WAND w 15 FOOT EXTENSION OPTION TCheck the vacuum wand for blockage and damage daily Remove plug from push pull gate valve and check for blockage and damage daily VACUUM HEAD OPTION Check the vacuum head for blockage and damage daily ...

Page 84: ...ports for proper support every 200 hours of operation TO CHECK GAS SPRING SUPPORTS FOR PROPER EXTENSION 1 Turn the hose support adjustment knob counterclockwise until the arm is raised to the maximum height 2 Bounce the end of the hose down and allow it to rise without any interference The end of the hose should rest approximately 102 mm to 153 mm 4 in to 6 in off the ground when it comes to rest ...

Page 85: ... spring If the distance is less than 400 mm 15 75 in the gas springs may need replacing 4 The vacuum hose may stretch over time When the center to center distance on the gas springs is correct but the hose is still less than 102 mm 4 in off the ground the hose may be cut 400 mm 15 75 in ...

Page 86: ...ssurized air or water If the spray nozzle becomes blocked or clogged it will need to be removed and cleaned CLEANING AND ADJUSTING THE SPRAY NOZZLE 1 Stop the machine set the parking brake and turn off the machine power FOR SAFETY Before leaving or servicing machine stop on level surface set the parking brake turn off machine and remove key 2 Turn the plastic nozzle head 1 4 turn counterclockwise ...

Page 87: ...nozzle head and adjust the spray pattern while the nozzle is spraying 9 The adjusted debris canister spray nozzle should spray over the vacuum hose opening WATER TANK The water tank holds up to 30 L 8 gal of water for the dust control system The tank should be drained before storing the machine for an extended period of time Check the water lines and clamps for damage tension and wear every 200 ho...

Page 88: ... Turn the machine powe on Press forward on the water dust control switch to turn on the water dust control 5 Allow the pump to operate until all of the water drains out of the water tank 6 Press backwards on the water dust control switch to turn the water dust control switch off 7 Turn the machine power off 8 Replace the filter screen and spray nozzle head on the machine ...

Page 89: ... pushed or towed This valve allows a disabled machine to be moved for a very short distance and at a speed to not exceed 1 6 kp h 1 mph The machine is NOT intended to be pushed or towed a long distance or at a high speed ATTENTION Do not push or tow machine for a long distance and without using the bypass valve or the machine hydraulic system may be damaged Turn the bypass valve 90_ from the norma...

Page 90: ... onto the truck or trailer attach the winching chains to the rear tie down locations The rear tie down locations are through the rear holes of the frame 4 Turn the bypass valve 90_ from the normal position before winching the machine onto the truck or trailer See PUSHING OR TOWING THE MACHINE section of this manual Make sure the machine is centered FOR SAFETY When loading machine onto truck or tra...

Page 91: ...down the machine to the truck or trailer with it The rear tie down locations are through the rear holes of the frame 7 If the loading surface is not horizontal or is higher than 380 mm 15 in from the ground use a winch to unload machine If the loading surface is horizontal AND is 380 mm 15 in or less from the ground the machine may be driven off the truck or trailer FOR SAFETY When unloading machi...

Page 92: ...e Block Machine Tires Before Jacking Machine Up FOR SAFETY When Servicing Machine Jack Machine Up At Designated Locations Only Block Machine Up With Jack Stands The rear jacking locations are below the rear bumper FOR SAFETY When Servicing Machine Block Machine Tires Before Jacking Machine Up FOR SAFETY When Servicing Machine Jack Machine Up At Designated Locations Only Block Machine Up With Jack ...

Page 93: ...MAINTENANCE 91 ATLV 4300 330510 12 01 ...

Page 94: ...t steering wheel does not exceed 2 5m s2 Vibration level at operator seat does not exceed 0 5m s2 GENERAL MACHINE PERFORMANCE Item Measure Maximum forward speed 26 kmh 16 mph Maximum reverse speed 8 kmh 5 mph Minimum isle turn 4064 mm 160 in Minimum turning radius 457 mm 18 in Maximum rated climb and descent angle 12_ 21 Empty or Full hopper STEERING Type Power source Emergency steering Front whee...

Page 95: ...ethylene glycol antifreeze 12 V nominal Total 4 L 1 gal 30 A alternator 12V Battery 730 cca Idle speed no load Governed speed under load 1200 rpm 3000 rpm maximum Engine lubricating oil with filter 5 2 L 5 5 qt API diesel classification CF or better BRAKING SYSTEM Type Operation Service brakes Cable actuated disc brakes one per each rear wheel Parking brake Utilize service brakes on rear wheels ca...

Page 96: ...SPECIFICATIONS ATLV 4300 330510 9 00 94 ATLV 4300 2113 mm 83 in 168 mm 46 in 2590 mm 102 in 1320 mm 52 in 965 mm 38 in MACHINE DIMENSIONS ...

Page 97: ...ng brake pedals 19 Parking break light 15 Rear view mirrors 24 Seat Belt 17 Steering wheel 11 Symbols 8 10 Thermo Sentry warning light 14 Throttle lever 17 Vacuum fan switch 12 Vacuum head adjustment knob 24 Vacuum head switch 12 Vacuum hose support arm 23 Vacuum wand handle 22 Vacuum wand option 57 81 Water dust control switch 16 Worklight switch 16 Controls and Instruments 9 11 D Deluxe suspensi...

Page 98: ...er bypass light 15 Hydraulic fluid 70 Hydraulic fluid reservoir 69 Hydraulic hoses 71 Hydraulics 69 71 Filler cap 69 Fluid 70 Fluid filter 70 Fluid level 69 Reservoir 69 I Ignition switch 11 J Jack points 90 K Knobs Vacuum head adjustment knob 24 L Latches 25 Engine door 25 Filter dust panel 25 Hopper 25 Hydraulic cooler 26 Vacuum bag quick release 25 Lever Turn signal 12 Levers Steering wheel til...

Page 99: ... Operation over curbs 38 39 Operator Responsibility 6 Operator seat 21 Options 52 58 Deluxe suspension seat 21 Dust filter bag 55 80 Dust panel filter 80 Fence line attachment 59 Four post ROPS and weather shield Operation 52 54 Windshield wiper 52 54 Hydraulic filter bypass light 15 Operating Hazard lights 16 Panel filter kit 61 Parking break light 15 ROPS Wiper blades 75 Thermo Sentry warning li...

Page 100: ...m head 12 Water dust control 16 Worklight 16 T Thermo Sentry warning light 14 Throttle lever 17 Tie down location 89 Tires 78 79 Specifications 93 Towing machine 87 Transporting machine 87 Transporting the machine 88 Travel speed 92 Troubleshooting 64 Turn signal lever 12 Turning radius 92 V Vacuum bag 80 Quick release strap latch 25 Vacuum bag For machines below serial number 001070 46 48 Vacuum ...

Page 101: ...ling the water tank 53 Spray nozzle 84 Water tank 85 Water dust control switch 16 Water tank 85 Draining the water tank 85 Weather shield 52 54 Weight limit 6 35 92 Wheel pivots Lubrication points 68 Wheels Pivot points Lubrication 68 Wiper blades 75 Worklight switch 16 ...

Page 102: ...INDEX ATLV 4300 330510 1 10 100 ...

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Tennant ATLV 4300, Operator'S Manual

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