Tennant 607647 Operator And Parts Manual Download

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Battery Automatic Carpet Extractor

1500

Operator and Parts Manual

607648

Rev. 01 (02-02)

Model No.:

607647

607653

–

Pac

FAX: 1–800–678–4240
CUSTOMER SERVICE: 1–800-982–7658

TENNANT COMPANY

Commercial Products

12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.

Summary of Contents for 607647

Page 1: ...rpet Extractor 1500 Operator and Parts Manual 607648 Rev 01 02 02 Model No 607647 607653 Pac FAX 1 800 678 4240 CUSTOMER SERVICE 1 800 982 7658 TENNANT COMPANY Commercial Products 12875 RANSOM STREET HOLLAND MI 49424 U S A ...

Page 2: ...Tennant Company Printed in U S A Specifications and parts are subject to change without notice TABLE OF CONTENTS SAFETY PRECAUTIONS 3 MACHINE COMPONENTS 4 CONTROL PANEL SYMBOLS 4 MACHINE INSTALLATION 5 UNCRATING MACHINE 5 INSTALLING BATTERIES 5 MACHINE SETUP 6 FILLING SOLUTION TANK 6 ADJUSTING CONTROL GRIP HEIGHT 6 MACHINE OPERATION 6 PRE OPERATION CHECKS 6 WHILE OPERATING MACHINE 7 CIRCUIT BREAKE...

Page 3: ...ure all safety devices are in place and operate properly 3 When using machine Go slow on inclines and slippery surfaces Use care when reversing machine Always follow safety and traffic rules Report machine damage or faulty operation immediately Follow mixing and handling instructions on chemical containers 4 Before leaving or servicing machine Stop on level surface Turn off machine 5 When servicin...

Page 4: ...e Levers 14 Recovery Tank Drain Hose 15 Solution Tank Drain Hose 16 19L 5 Gal Increment Markers 17 Rear Fill Port 18 Inline Solution Filter Strainer 19 Accessory Solution hose Coupler 20 Accessory Vacuum Hose Connecter 21 Recovery Tank 22 Recovery Tank Lid 23 Solution Tank 24 Solution Tank Fill Door 25 Battery Compartment 26 Charger Plug 27 Drive Wheels 28 Rear Casters 29 Wall Rollers 30 Pick up H...

Page 5: ...les Avoid contact with battery acid Battery Specifications Two 12 volt deep cycle batteries Consult with an Authorized Distributor for specific batteries Maximum battery dimensions are 178 mm 7 in W x 381 mm 15 in L x 356 mm 14 in H 1 Turn all switches to the OFF position 2 Carefully hinge open recovery tank to access battery compartment Remove loose battery cable from compartment Figure 1 FIG 1 3...

Page 6: ...ndling instructions on chemical containers ATTENTION Use only recommended cleaning chemicals DO NOT use substitutes Consult an authorized distributor to assist you with the recommended cleaning chemicals ADJUSTING CONTROL GRIP HEIGHT The machine has three control grip height settings 1 Locate two spring loaded levers below console 2 Squeeze levers together and lift or lower control grips to a comf...

Page 7: ...am control solution into recovery tank ATTENTION Do not allow foam or water to enter float shut off screen vacuum motor damage will result Foam will not activate float shut off screen Vacuum damage due to foam or water is not covered by warranty 2 Always operate at a slower speed when cleaning around walls or obstacles 3 Always reduce speed to maintain control when turning machine 4 Overlap each p...

Page 8: ...tool connections Accessory tool enables you to reach areas that the machine is unable such as alcoves stairs and corners See Options 1 Vacuum area before cleaning 2 Fill solution tank and add cleaning chemical See Filling Solution Tank WARNING Flammable materials can cause an explosion or fire Do not use flammable materials in tank s 3 Disconnect lower vacuum hose at rear of machine and replace wi...

Page 9: ...llowing steps ATTENTION If recovery tank is not emptied between fill ups foam or water will enter vacuum standpipe and damage vacuum motor Float shut off screen will not keep foam out of standpipe Vacuum damage due to foam or water is not covered by warranty 1 Remove drain hose from holder position hose over floor drain and twist off drain hose plug To completely drain recovery tank hinge open tan...

Page 10: ...attery cables Avoid contact with battery acid 1 Transport machine to a well ventilated area for charging 2 Turn main switch off 3 Hinge open recovery tank to access battery compartment Make sure recovery tank is empty before opening Figure 16 FIG 16 4 Check fluid level A in each battery cell before charging If battery plates B are exposed add just enough distilled water to cover plates by approxim...

Page 11: ...orking on machine ATTENTION Contact an Authorized Service Center for machine repairs Machine repairs performed by other than an authorized person will void your warranty DAILY MAINTENANCE Every 4 Hours of Operation 1 Recharge batteries if discharged below 50 2 Remove float shut off screen and rinse off Screen is located in recovery tank Figure 21 FIG 21 3 Drain and rinse tanks thoroughly After dra...

Page 12: ...own alkaline buildup f Next day operate pump to disperse remaining acetic acid solution g Then rinse out solution tank and solution lines with clean water h Reset drive circuit breaker button when completed 2 Remove detachable spray bar from brush base Remove twist out spray tips from spray bar and soak in 118 ml 4 oz acetic acid solution for up to 6 hours After soaking tips use a small brush to r...

Page 13: ...4 Raise the brush pickup head off the floor 5 If storing machine in freezing temperatures be certain to circulate an undiluted anti freeze solution throughout the machine ATTENTION Do not allow machine to freeze without anti freeze Damage due to freezing temperatures is not covered by warranty ATTENTION Do not expose machine to rain and store indoors TRANSPORTING MACHINE When transporting the mach...

Page 14: ...Service Center Carbon brushes worn Contact Service Center Drive motor does not Drive motor circuit breaker has tripped Determine cause and reset breaker operate Faulty speed control board or connection Contact Service Center Faulty solenoid Contact Service Center Faulty drive motor Contact Service Center Faulty wiring Contact Service Center Worn carbon brushes Contact Service Center Drive motor op...

Page 15: ...ket is defective Replace gasket Drain hose plug is loose Tighten drain plug Recovery tank lid is loose Tighten lid Vacuum motor is loose Contact Service Center Battery charge level is low Charge batteries Do not run machine when battery meter is in the red zone SPECIFICATIONS MODEL 1500 LENGTH 1270 mm 50 in WIDTH 559 mm 22 in HEIGHT 990 mm 39 in WEIGHT 170 kg 375 lbs w batteries 272 kg 600 lbs SOL...

Page 16: ... GRN GRN BLU BRN BRN BLU BRN BLK BLK BLK BLK BLK BLK ORG WHT RED RED GRN ORG WHT BLU ORG ORG 4 RED BLK RED 4 RED 3 9 27 BLK BLK BLK BLK RED 38 RED 48 BLU 23 BLK 9 BLK BLK 36 38 RED 48 BLU MAIN ACTUATOR MOTOR DRIVE MOTOR T2 T1 M1 M2 60 AMP 15 AMP VACUUM MOTOR PUMP BRUSH MOTOR UP ACTUATOR DOWN BATTERY METER 4 7K 50K ADJUSTABLE FORWARD DIRECTION SWITCH F R 50K LOCKABLE REVERSE ROLL SWITCH 2 12 VOLT B...

Page 17: ...2 34 RED 7 BLK 76 GRN 82 BRN 35 BLU 58 BRN 33 BLU 31 BLK 15 BLK 54 WHT 60 WHT 62 ORG 70 ORG 8 ORG BRN BLU 38 RED 48 BLU 26 BLU 41 BLK 23 BLK 9 BLK 36 RED 36 RED WHT BLK 14 RED DRIVE MOTOR BATTERY METER 15A 60A MAIN 2 12 VOLT BATTERIES 24 VDC F R 50K 50K FORWARD POT REVERSE POT ROLL SWITCH 4 7K VACUUM VAC MOTOR VACUUM BRUSH PUMP BRUSH MOTOR SOLUTION PUMP N C ACTUATOR MOTOR VACUUM DRIVE CIRCUIT BREA...

Page 18: ...PARTS LIST Tennant 1500 02 02 18 SOLUTION TANK GROUP 28 2 3 12 13 14 15 16 18 17 19 20 24 26 27 21 22 18 19 20 23 29 30 31 29 35 34 33 32 8 7 4 6 5 1 10 11 9 10 9 25 ...

Page 19: ... 1 15 630267 SPRING COMP 1 16 630016 RING RETAINING 1 17 608706 BRACKET VAC TUBE 1 18 140027 WASHER FLAT 3 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 19 140015 WASHER LOCK 3 20 200031488 SCREW M8X1 25X20MM 3 21 230925 SUPPORT RECOVERY TANK 1 22 611418 SLEEVE 1 23 607552 TANK SOLUTION TEAL 1 24 600476 STRAP PLUG 1 25 621324 DPLUG EXPANSION 1 26 140011 WASHER FLAT 1 27 140350 SCREW 10X1 2 1 ...

Page 20: ...PARTS LIST Tennant 1500 02 02 20 RECOVERY TANK GROUP 28 32 34 27 31 29 32 33 1 5 35 14 2 3 4 6 11 9 10 15 17 16 18 17 16 15 16 17 15 8 7 24 25 23 22 26 19 20 21 12 13 30 9 ...

Page 21: ... WASHER LOCK 12 17 140000 WASHER FLAT 12 18 140960 CABLE SUPPORT 1 19 140027 WASHER FLAT 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 20 140015 WASHER LOCK 1 21 200031488 SCREW M08X20MM 1 603217 ASM DRAIN HOSE 1 Y 22 621324 PLUG EXPANSION 1 Y 23 578441 STRAP 1 Y 24 630394 SLEEVE 1 Y 25 630068 HOSE DRAIN 1 Y 26 140308 CLAMP 1 27 100001 DGASKET VAC MOTOR 1 28 ...

Page 22: ...GROUP 1 22 6 7 8 9 18 3 4 5 17 19 20 12 11 40 13 15 14 16 21 22 23 24 22 25 26 27 28 29 28 31 49 47 32 34 36 37 30 38 39 27 33 15 42 41 24 43 22 25 26 45 3 4 5 3 46 10 47 44 15 14 35 11 28 31 27 28 22 19 20 7 8 9 7 24 22 2 21 22 26 25 24 48 ...

Page 23: ...045 WASHER FLAT 17 23 602567 BRACKET SPRING 1 24 602882 BUSHING 8 25 140024 WASHER LOCK 6 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 26 140352 SCREW M12X1 75X25 6 27 140564 BOLT SHOULDER 3 8X3 4 4 28 140036 WASHER FLAT 6 29 603044 PLATE ACTUATOR LIFT 1 30 140027 WASHER FLAT 2 31 140546 NUT NYLOCK 2 32 612781 LIFT BRACKET EXTRACTOR 1 33 602977 BRACKET MOUNT CARPET TOOL 1 34 602565 SPRING CA...

Page 24: ...20X3 4 4 Y 9 100049 SEAL BRUSH BEARING 2 Y 10 140125 BEARING BRUSH 2 Y 11 230261 BLOCK BEARING 2 Y 12 100005 GASKET BEARING BLOCK 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 13 230408 PULLEY BRUSH 1 Y 14 140548 NUT 5 16 1 Y 15 230406 SHAFT BRUSH 22 1 Y 16 140859 SCREW SET 1 4 20X1 4 1 17 130096 TERMINAL MALE DSCNT 16 14 2 18 230411 BRACKET BRUSH MOTOR 1 1...

Page 25: ...2880 SLEEVE TRANSAXLE 2 Y 5 612879 HUB WHEEL TRANSAXLE 2 Y 6 140552 NUT 10 24 NYLOCK 2 Y 7 31249 BOLT SHOULDER 25X1 25 2 Y 8 32982 WASHER INT LOCK 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 9 140868 SCREW SCKT 1 4 20X5 8 2 Y 10 577031000 SCREW 8X1 2 PANPHL 2 Y 11 613082 COVER TRANSAXLE 1 12 612783 SPACER AXLE 4 13 612784 BRACKET TRANSAXLE MTG 2 14 140028...

Page 26: ...02 02 26 PLUMBING GROUP 13 3 1 2 5 6 4 8 7 9 10 12 11 17 15 13 13 14 8 7 8 18 19 16 20 B D D C C B A A 1 28 27 19 2 21 26 20 22 23 24 25 30 31 32 37 10 9 35 2 36 33 39 42 34 38 2 36 41 40 29 PUMP BREAKDOWN 32 43 45 46 47 44 48 ...

Page 27: ...FITTING 1 8MX1 8F ELB STRT 45 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 26 230407 MANIFOLD SPRAYBAR 22 1 Y 27 150208 PLUG 2 Y 28 201011 DNOZZLE TWISTOUT 80015 6 29 201013 DTIP REPLACEMENT 80015 6 30 140899 SCREW 10 24X1 1 4 2 31 140012 WASHER FLAT 2 32 603031 DPUMP 100 PSI 24 VDC 1 33 140552 NUT NYLOCK 2 34 150415 FITTING 1 4MX3 8H ELBOW 90_ 1 35 150412...

Page 28: ...nt 1500 02 02 28 CONSOLE GROUP 27 1 2 3 10 5 6 7 8 9 12 13 11 12 14 1 15 38 36 42 43 21 16 17 30 35 31 32 33 34 29 37 36 40 18 28 45 35 4 39 46 47 48 54 46 20 26 23 22 24 25 44 19 24 50 53 52 51 49 53 52 51 38 41 41 55 ...

Page 29: ...6 140155 BUSHING 2 27 606550 KNOB SPEED CONTROL 1 28 603007 BUSHING SNAP 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 29 602886 PIN SPRING RETURN 1 30 605812 SPRING EXPANSION 1 31 140830 SCREW 6 32X1 5 8 2 32 140019 WASHER LOCK 2 33 27098 BRACKET SWITCH 1 34 130729 DSWITCH ROLL 2 35 140552 NUT 2 36 140012 WASHER 3 16 FLAT 2 37 25671 MOUNT SWITCH 1 38 140890 ...

Page 30: ...500 02 02 30 ELECTRICAL BATTERY GROUP 1 2 5 4 6 8 9 10 8 13 16 17 32 31 30 24 8 23 28 26 36 34 33 3 7 13 12 11 9 10 22 29 25 26 28 26 36 27 37 14 35 15 38 39 40 21 41 42 18 19 20 45 45 45 45 29 27 44 43 44 43 12 11 604486 ...

Page 31: ... CONNECTOR 50A WO CONTACTS 1 21 605823 O RING 926ID X 996OD 1 22 140018 WASHER 10 INT 2 23 130698 BUSHING SNAP 1 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 24 603191 BRACKET CHGR W STANDOFF 1 25 140553 SCREW 1 4 20X1 2 2 26 140016 WASHER LOCK 4 27 602871 CABLE BATTERY 6 BLACKX24 1 28 578427 STANDOFF TERMINAL 2 29 603192 ASM WIRE 6X650MM RED 1 30 603235 CHARGER 24DC 20A 1 31 601991 TRAY BAT...

Page 32: ...ROLL 3 16 1 Y 8 150606 NIPPLE HEX 1 4 1 Y 9 150403 ELBOW ST 1 4 45 1 Y 10 200992 BODY SPRAY 1 4F 1 Y 11 200996 SCREEN SPRAY NOZZLE 1 Y 12 200965 DTIP SPRAY 8002 1 Y 13 200994 CAP SPRAY BODY 1 76 mm 3 in CREVICE TOOL GROUP 1 2 3 4 5 6 7 REF PART DESCRIPTION QTY 200517 DASM CREVICE TOOL SER 60 1 Y 1 200436 BK TOOL CREVICE BLACK 1 Y 2 200975 DFITTING TIP 5002 V JET 1 Y 3 210014 DVALVE TOGGLE W NUT 1 ...

Page 33: ...43 GASKET 1 Y 3 190631 DKIT VALVE ASM 1 Y 4 210226 DVALVE LP 1 Y 5 200991 DNOZZLE 1 Y 6 200838 SCREW 4 Y 7 200840 TRIGGER 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 8 200844 DHOSE VACUUM 1 Y 9 200837 DHOSE SOLUTION 1 Y 10 200848 FITTING 1 Y 11 200842 FILTER 1 Y 12 200841 SCREEN FILTER 1 Y 13 150606 FITTING 1 4MX1 4M 1 Y 14 150913 DCOUPLER 1 ...

Page 34: ...OPTIONS Tennant 1500 02 02 34 330mm 13 in LOW PRESSURE WAND GROUP 6 1 2 7 3 5 8 10 11 9 14 12 13 15 4 16 17 18 16 19 20 21 22 23 24 25 26 ...

Page 35: ... 2 Y 12 150403 FITTING 1 4MX1 4F 45 STR 1 Y 13 150913 DFITTING 1 4F QD CPLR SER 60 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 14 210150 DVALVE FLOW CONTROL 1 Y15 190603 DKIT VALVE PIN AND SPRING 1 Y 16 160170 ASM HOSE LOW PRESSURE 1 Y 17 150606 FITTING 1 4MX1 3 8HEXNIP 1 Y 18 140058 WASHER 543X 875X 062 WAND 1 Y 700062 ASM SPRAYBAR WO TIPS 1 Y19 150700 C...

Page 36: ...OPTIONS Tennant 1500 02 02 36 406mm 16 in LOW PRESSURE FLOOR TOOL 6 1 2 7 3 5 8 10 11 9 15 12 13 16 4 17 18 19 17 20 22 23 24 25 26 27 14 21 ...

Page 37: ... FITTING 1 4MX1 4F 45 STR 1 Y 13 150913 DCOUPLER SER 60 1 Y 14 150615 NIPPLE CLOSE 1 4 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 15 210150 DVALVE FLOW CONTROL 1 Y16 190603 DKIT VALVE PIN AND SPRING 1 Y 17 160170 ASM HOSE LOW PRESSURE 1 Y 18 150606 FITTING 1 4MX1 3 8HEXNIP 1 Y 19 140058 WASHER 543X 875X 062 WAND 1 Y 700656 ASM SPRAYBAR 16 WO TIPS 1 Y20 1...

Page 38: ... HOSE SOLUTION 4 6M 15 1 Y 160186 HOSE SOLUTION 7 6M 25 1 160187 HOSE SOLUTION 15 2M 50 1 Y 2 150913 DCOUPLER QUICK SER 60 1 Y 3 150933 PLUG QUICK COUPLER 1 Y 4 150615 NIPPLE 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY Y 5 160400 HOSE VACUUM 4 6M 15 1 Y 160401 HOSE VACUUM 7 6M 25 1 160402 HOSE VACUUM 15 2M 50 1 Y 6 160430 DCUFF HOSE 1 1 2 2 7 160451 DCONNEC...

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