Tennant 235, Operator'S Manual

Page: 12 / 82

GENERAL INFORMATION
235 MM166 (3--94)
vi
Page
APPENDIX 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HARDWARE INFORMATION 4-3 . . . . . . . . .
STANDARD BOLT TORQUE CHART 4-3
METRIC BOLT TORQUE CHART 4-3 . .
BOLT IDENTIFICATION 4-3 . . . . . . . . . . .
THREAD SEALANT AND LOCKING
COMPOUNDS 4-3 . . . . . . . . . . . . . . . .
HYDRAULIC FITTING INFORMATION 4-4 .
HYDRAULIC TAPERED PIPE
FITTING (NPT) TORQUE CHART 4-4
HYDRAULIC TAPERED SEAT
FITTING (JIC) TORQUE CHART 4-4
HYDRAULIC O--RING FITTING TORQUE
CHART 4-4 . . . . . . . . . . . . . . . . . . . .
STANDARD MODEL PARTS 5-1 . . . . . . . . . . . .
ORDERING REPAIR PARTS 5-3 . . . . . . . . .
Fig. 1 -- Recommended General
Maintenance Items 5-4 . . . . . . .
Fig. 2 -- Replacement Brushes 5-5 . . . . . . . .
Fig. 3 -- Main Frame Group 5-6 . . . . . . . . . . .
Fig. 4 -- Seat and Shrouds Group 5-8 . . . . .
Fig. 5 -- Front Wheel and Brake Group 5-10 .
Fig. 6 -- Hopper Lift Arms Group 5-12 . . . . . .
Fig. 7 -- Hopper Middle and Cover Group 5-14
Fig. 8 -- Hopper Bottom Group 5-16 . . . . . . . .
Fig. 9 -- Hopper Headlights and
Access Door Group 5-18 . . . . . .
Fig. 10 -- Hopper Filter and Shaker
Motor Group 5-19 . . . . . . . . . . . . .
Fig. 11 -- Hopper Dump Door and
Actuator Group 5-20 . . . . . . . . . .
Fig. 12 -- Vacuum Fan Control Group 5-22 . . .
Fig. 13 -- Vacuum Fan Assembly 5-24 . . . . . .
Fig. 14 -- Main Brush Drive Group 5-26 . . . . .
Fig. 15 -- Main Brush Idler Group 5-28 . . . . . .
Fig. 16 -- Side Brush Group 5-30 . . . . . . . . . . .
Fig. 17 -- Hydraulic Lift Cylinder and
Filter Group 5-32 . . . . . . . . . . . . .
Fig. 18 -- Pump Group 5-34 . . . . . . . . . . . . . . . .
Fig. 19 -- Control Valve and
Throttle Group 5-36 . . . . . . . . . . .
Fig. 20 -- Hydraulic Reservoir Group 5-38 . . .
Fig. 21 -- Rear Drive Wheel Group 5-39 . . . . .
Fig. 22 -- Hydraulic Hoses Group 5-40 . . . . . .
Fig. 23 -- Steering Wheel Group 5-42 . . . . . . .
Fig. 24 -- Directional Pedal Group 5-44 . . . . . .
Fig. 25 -- Speed Limiter Group 5-45 . . . . . . . .
Fig. 26 -- Engine Group 5-46 . . . . . . . . . . . . . . .
Fig. 27 -- Fuel Tank and Line Group 5-48 . . . .
Fig. 28 -- Battery and Air Intake Group 5-50 . .
Fig. 29 -- Control Panel Group 5-52 . . . . . . . . .
Fig. 30 -- Wire Harness Group 5-54 . . . . . . . . .
Fig. 31 -- Labels Group 5-56 . . . . . . . . . . . . . . .
Page
LPG PARTS 6-1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING REPAIR PARTS 6--3 . . . . . . . . .
Fig. 1 -- Engine and Fuel Line
Group, LPG 6--4 . . . . . . . . . . . . .
Fig. 2 -- Control Panel Group, LPG 6--6 . . . . .
OPTIONS 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING REPAIR PARTS 7-3 . . . . . . . . .
Fig. 1 -- Cab Kit 7-4 . . . . . . . . . . . . . . . . . . . . .
Fig. 2 -- Overhead Guard Kit 7-5 . . . . . . . . . .
Fig. 3 -- Revolving Light Kit,
Overhead Guard 7-6 . . . . . . . . .
Fig. 4 -- Revolving Light Kit, Shroud 7-7 . . . .
Fig. 5 -- Demo Kit 7-8 . . . . . . . . . . . . . . . . . . . .
Fig. 6 -- Foam Filled Tire Kit 7-8 . . . . . . . . . . .
Fig. 7 -- Adjustable Seat Kit 7-9 . . . . . . . . . . .
Fig. 8 -- Auxiliary Side Brush Group 7-10 . . . .
Fig. 9 -- Auxiliary Side Brush
Hydraulic Hose Group 7-12 . . . .
Fig.10 -- Auxiliary Side Brush
Electrical Group 7-13 . . . . . . . . . .
HYDRAULIC COMPONENTS 8-1 . . . . . . . . . . . .
ORDERING REPAIR PARTS 8-3 . . . . . . . . .
Fig. 1 -- Hydraulic Motor
Breakdown, 87417 8-4 . . . . . . .
Fig. 2 -- Hydraulic Motor
Breakdown, 87475 8-5 . . . . . . .
Fig. 3 -- Hydraulic Valve
Breakdown, 87409 8-6 . . . . . . .
Fig. 4 -- Hydraulic Pump
Breakdown, 87734 8-7 . . . . . . .
Fig. 5 -- Hydraulic Lift Cylinder
Breakdown, 87055 8-8 . . . . . . .
Fig. 6 -- Hydraulic Lift Cylinder
Breakdown, 48575 8-9 . . . . . . .
Fig. 7 -- Hydraulic Lift Cylinder Breakdown,
65223 8-10 . . . . . . . . . . . . . . . . . .
Fig. 8 -- Hydraulic Pump Breakdown,
87451 8-11 . . . . . . . . . . . . . . . . . .
Fig. 9 -- Hydraulic Motor Breakdown,
28804 8-12 . . . . . . . . . . . . . . . . . .
ENGINE PARTS, GASOLINE, LPG 9-1 . . . . . . .
ORDERING REPAIR PARTS 9-3 . . . . . . . . .
Fig. 1 -- Crankcase Group 9-4 . . . . . . . . . . . .
Fig. 2 -- Cylinder Head Group 9-6 . . . . . . . . .
Fig. 3 -- Camshaft and Valves Group 9-7 . .
Fig. 4 -- Crankshaft and Flywheel Group 9-8
Fig. 5 -- Baffles and Shroud Group 9-9 . . . .
Fig. 6 -- Dipstick and Oil Filter Group 9-10 . .
Fig. 7 -- Oil Pump Group 9-11 . . . . . . . . . . . . .
Fig. 8 -- Breather and Vent Group 9-12 . . . . .
Fig. 9 -- Fuel Pump Group 9-13 . . . . . . . . . . . .
Fig. 10 -- Carburetor Group 9-14 . . . . . . . . . . .
Fig. 11 -- Air Intake Group 9-16 . . . . . . . . . . . .
Fig. 12 -- Governor Group 9-17 . . . . . . . . . . . .
Fig. 13 -- Ignition Group 9-18 . . . . . . . . . . . . . .
Fig. 14 -- Starter Group 9-19 . . . . . . . . . . . . . . .
CROSS REFERENCE 10-1 . . . . . . . . . . . . . . . . . .
PART NUMBER TO PAGE NUMBER CROSS
REFERENCE LIST 10-3 . . . . . . . . . . . .