4
443 06 4001 01
Specifications subject to change without notice.
!
WARNING
ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury,
death or property damage.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position and
install a lockout tag. There may be more than one disconnect
switch. Lock out and tag switch with a suitable warning label.
Verify proper operation after servicing.
Figure 2
Furnace Support for Servicing Air
Conditioner
FURNACE
FIELD-SUPPLIED
SUPPORTS
(1 X 4 (25 X 102 mm)
OR 2 X 4 (51 X 102 mm)
3 PLACES)
A99007
Figure 3
Manifold Assembly
Orifice
Connect Green/Yellow
ground wire here
Manifold
Gas Valve
Gas valve must be installed on
manifold with minimum engagement of
6 threads. Cross threading is not
acceptable.
Indicated surfaces
to be 90 ˚+ or -2˚
CL
Gas valve is parallel to manifold
or - 3˚
A11407
Figure 4
Convertible Gas Valve
ON/OFF SWITCH
INLET
PRESSURE TAP
REGULATOR PLUNGER
LP/NAT
CONVERTIBLE CAP
GAS PRESSURE
REGULATOR
MANIFOLD
PRESSURE TAP
LP
NAT
A11510
1. Set room thermostat to lowest setting or OFF.
2. Disconnect power at external disconnect, fuse or circuit
breaker.
3. Turn off gas at external shut
−
off or gas meter.
4. Remove outer doors and set aside.
5. Turn electric switch on gas valve to OFF.
6. Disconnect the gas pipe from gas valve and remove pipe
from the furnace casing.
7. Disconnect the connector harness from gas valve
Disconnect wires from Hot Surface Igniter (HSI) and
Flame Sensor. (See
Figure 9
)
8. Support the manifold and remove the four (4) screws that
secure the manifold assembly to the burner box and set
aside.
9. Note the location of the green/yellow wire ground wire for
re
−
assembly later. (See
Figure 3
)
10. Remove production gas valve from manifold assembly
and discard valve.
NOTE
: Production gas valve has a slotted cap on regulator
adjustment cap. The convertible valve has cap marked NAT
and LP.
11. Install new convertible gas valve to manifold. (See
Figure 4
)
NOTE
: Use a back
−
up wrench on the gas valve to prevent the
valve from rotating on the manifold or damaging the mounting
to the burner box.
NOTE
: Use propane
−
gas
−
resistant pipe dope to prevent gas
leaks. DO NOT use Teflon tape.
INSTALL MANIFOLD
−
Natural Gas Only
NOTE
: Install manifold if conversion is for use with natural gas.
For propane applications, manifold will be installed after Low
Gas Pressure Switch is installed.
1. Refer to
Figure 3
and
Figure 9
.
2. Align the orifices in the manifold assembly with the
support rings on the end of the burner.
3. Insert the orifices in the support rings of the burners.
Manifold mounting tabs should fit flush against the burner
box.
NOTE
: If manifold does not fit flush against the burner box, the
burners are not fully seated forward. Remove the manifold and
check burner positioning in the burner box assembly.
4. Attach the green/yellow wire and ground terminal to one
of the manifold mounting screws. (See
Figure 3
)
5. Install the remaining manifold mounting screws.
6. Connect the wires to the flame sensor and hot surface
igniter.
