Tempstar NAHA00101MH Installation Instructions Manual Download Page 2

2

443 06 4001 01

Specifications  subject to change without notice.

Table 1

Kit Contents

Qty.

Description

1

Adjustment Tool

1

Drill Bit 7/64”

1

Gas Valve

1

Connector 1/8” NPT

1

Elbow, Street Brass 1/8” NPT

1

Elbow, Street 150# 1/8” NPT

1

Tee, Street Brass

1

Tee Brass

1

Nipple HEX Brass

7

Screw HEX HD 8AB 3/4

1

Pressure Switch

1

Wire Tie

7

Orifice 1.25mm

1

Wire Assembly

1

Wire Assembly

1

Installation Label 322236

101

1

Adhesive Pouch 337985

101

1

Label, Conversion 337993

101

1

Conversion Rating Plate 338299

101

1

Instructions

DESCRIPTION AND USAGE

This kit is designed for use in the furnaces listed in the

Introduction. These instructions describe the modifications

required for use in a manufactured (mobile) home. See 

Table 1

for kit contents.
This conversion uses a White

Rodgers 36J convertible (natural

or propane) gas valve. More parts are shipped in the kit than

will be needed to complete the conversion. When installation is

complete, the extra parts are to remain with the furnace for

future use.
This furnace must be installed in accordance with the

manufacturer’s instructions and Manufactured Home

Construction and Safety Standard, Title 24 CFR, Part 3280 or,

when such standard is not applicable, the ANSI A225.1,

Standard for Manufactured Home Installation (Manufactured

Home Sites, Communities and Set

Ups), or the Mobile Homes

Standard CAN/CSA

Z240 MH Series

09.

Ce générateur d’air chaud doit être installé conformément avec

les instructions du fabricant et la norme intitulée Manufactured

Home Construction and Safety Standard, Title 24 CFR, Part

3280 ou, lorsque cette norme ne s’applique pas, la norme ANSI

A225.1, intitulée Standard for Manufactured Home Installation

(Manufactured Home Sites, Communities and Set

Ups), ou la

norme CAN/CSA

Z240 MH Série 09 de I’ACNOR, intitulée

Maisons mobiles.
This furnace must be installed as a direct

vent/2

pipe

(combustion air and flue) system. A factory accessory

concentric vent. In a direct

vent system, all air for combustion

is taken directly from the outside atmosphere, and all flue

products (exhaust) are discharged to the outside atmosphere.

See furnace and factory accessory concentric vent instructions

for proper installation.

NOTE

:  The factory accessory concentric vent when used for

sidewall termination MUST NOT project more than 3

in. (76

mm) beyond the surface of the wall. See the appropriate
section for installation modification.

SECTION I

: Initial Kit Installation

SECTION II

: Conversion from Natural Gas to Propane

SECTION III

: Conversion from Propane to Natural Gas

SECTION I: INITIAL KIT INSTALLATION

Procedure 1 — General

A downflow furnace application is where furnace blower is

located above combustion and controls section of furnace, and

conditioned air is discharged downwards.
Attach adhesive pouch containing literature packet and gas

conversion parts to outside of main furnace door or accessible

side of furnace for use at a later date. (See 

Figure 1

)

!

WARNING

PERSONAL INJURY AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal injury or

unit damage.
When installing the air conditioning coil casing or when

servicing air conditioning, caution must be taken to ensure

furnace will not fall forward.

!

CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in damage to the unit.
To prevent damage during transportation of the home, coil

casing must be secured to the floor, furnace and coil casing

must be fastened together, and furnace must be secured to

wall of the structure. When a coil casing is not used, an

accessory floor base is required. (See furnace rating plate or

clearance label for special accessory floor base part

number.) Secure floor base to structure and attach furnace to

floor base.

RECOMMENDED METHODS OF SECURING

FOR TYPICAL INSTALLATION 

(See 

Figure 1

)

All mounting hardware is field

supplied.

1. Secure coil casing to floor.

a. Secure coil casing to floor of structure using 5/16

in.

(8 mm) lag screws (one each side) through lower

inside flanges of coil casing.

b. Alternate method: Attach right angle mounting

brackets or pipe strap (bent 90 degrees) to coil

casing using No.10 self tapping screws. Attach other

end of brackets/strap to floor of structure using

5/16

in. (8 mm) lag screws. If coil is present in

casing, be careful not to damage condensate pan

with tip of screw or remove coil from casing.

2. Fasten furnace to coil casing. Be careful not to damage it

with tip of screw.
a. Secure furnace to coil casing using two (2) No.10 self

tapping screws (one on each side of burner

enclosure) through cell panel flange, lower furnace

casing plate, and coil casing top flange.

b. Alternate method: Attach pipe strap to both furnace

casing and coil casing (one each side).

3. Secure furnace to structure.

a. Attach pipe strap to top of furnace casing using

No.10 self

 tapping screws. Angle strap down and

away from back of furnace, remove all slack, and

fasten to wall stud of structure using 5/16

in. (8 mm)

lag screws. Typical both sides of furnace.

b. Alternate method: Secure furnace to wall stud using

1/8

in. (7 mm) thick right

angle brackets. Attach

brackets to furnace using No.10 self tapping screws,

and to wall stud using 5/16

in. (8 mm) lag screws.

Summary of Contents for NAHA00101MH

Page 1: ...autions that may apply Follow all safety codes In the United States follow all safety codes including the current edition of the National Fuel Gas Code NFGC NFPA No 54 ANSI Z223 1 In Canada refer to the current edition of the National Standard of Canada Natural Gas and Propane Installation Codes NSCNGPIC CAN CSA B149 1 and 2 Wear safety glasses and work gloves Have a fire extinguisher available du...

Page 2: ...SECTION III Conversion from Propane to Natural Gas SECTION I INITIAL KIT INSTALLATION Procedure 1 General A downflow furnace application is where furnace blower is located above combustion and controls section of furnace and conditioned air is discharged downwards Attach adhesive pouch containing literature packet and gas conversion parts to outside of main furnace door or accessible side of furna...

Page 3: ...SING IS NOT INSTALLED NOT SHOWN 1 Accessory floor base MUST be used Review floor base Installation Instructions before installation 2 Secure accessory floor base to structure using 5 16 in 8 mm lag screws 3 Fasten furnace to accessory floor base using No 10 self tapping screws through tabs on both sides of base two each side Procedure 2 Replace Gas Valve CAUTION UNIT OPERATION HAZARD Failure to fo...

Page 4: ...ctor harness from gas valve Disconnect wires from Hot Surface Igniter HSI and Flame Sensor See Figure 9 8 Support the manifold and remove the four 4 screws that secure the manifold assembly to the burner box and set aside 9 Note the location of the green yellow wire ground wire for re assembly later See Figure 3 10 Remove production gas valve from manifold assembly and discard valve NOTE Productio...

Page 5: ...Figure 8 for label location 1 Attach Conversion Responsibility Label 337993 101 inside of main furnace door See Figure 7 Date name and address of organization making this conversion are required See Figure 5 2 Attach Conversion Rating Plate Label 338299 101 inside of lower left hand side of controls compartment downflow as shown in Figure 6 3 Attach Manufactured Mobile Home Installation Label 3222...

Page 6: ...on furnace rating plate is for installations at altitudes up to 2000 ft 610 M In the U S A the input rating for altitudes above 2000 ft 610 M must be reduced by 2 percent for each 1000 ft 305 M above sea level In Canada the input rating must be derated by 5 percent for altitudes of 2000 ft to 4500 ft 610 M to 1372 M above sea level The Conversion Kit Rating Plate accounts for high altitude derate ...

Page 7: ... Drill out with 7 64 drill bit A11460 Figure 14 Igniter Position Back View 2 1 2 in 64 4 1 1 4 in 31 8 A11405 Figure 15 Igniter Position Side View 2 in 2 5 mm 75 mm 3 8 in 3 16 in A11272 Figure 16 Convertible Gas Valve ON OFF SWITCH INLET PRESSURE TAP REGULATOR PLUNGER LP NAT CONVERTIBLE CAP GAS PRESSURE REGULATOR MANIFOLD PRESSURE TAP NAT LP BURNER ENCLOSURE PRESSURE REFERENCE TAP A11508 ...

Page 8: ...ls des blessures ou la mort 2 Apply pipe dope sparingly to the male threads of the 1 8 in black iron street elbow Install the street elbow into the gas valve inlet pressure tap Point the open end of the street elbow toward you 3 Apply pipe dope sparingly to the male threads of the 1 8 in brass street tee Install the male end of the street tee as shown in Figure 17 One opening on the street tee sho...

Page 9: ...th the support rings on the end of the burner 3 Insert the orifices in the support rings of the burners Manifold mounting tabs should fit flush against the burner box NOTE If manifold does not fit flush against the burner box the burners are not fully seated forward Remove the manifold and check burner positioning in the burner box assembly 4 Attach the green yellow wire and ground terminal to one...

Page 10: ...sition CHECK FURNACE AND MAKE ADJUSTMENTS 1 Be sure main gas and electric supplies to furnace are off 2 Remove 1 8 in 3 mm pipe plug from manifold pressure tap on downstream side of gas valve 3 Attach manometer to manifold pressure tap on gas valve See Figure 16 4 Turn gas supply manual shutoff valve to ON position 5 Turn furnace gas valve switch to ON position WARNING FIRE AND EXPLOSION HAZARD Fa...

Page 11: ...flamme vive Utilisez plutôt un savon fait specifiquement pour la détection des fuites de gaz pour verifier tous les connections Un incendie ou une explosion peut entrainer des dommages matériels des blessures ou la mort 18 Check pressure tap plug for gas leaks when main burners ignite 19 Check for correct burner flame 20 Observe unit operation through two complete heating cycles 21 See Sequence of...

Page 12: ...ed by manifold pressure and orifice size Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft 610 M In the U S A the input rating for altitudes above 2000 ft 610M must be reduced by 2 percent for each 1000 ft 305 M above sea level In Canada the input rating must be derated by 5 percent for altitudes of 2000 ft 610 M to 4500 ft 1372 M above sea level Furnace input ...

Page 13: ...the 1 8 in NPT pipe plug from the tee fitting on the Low Gas Pressure Switch 5 Remove the Low Gas Pressure Switch from fittings on gas valve and discard 6 Remove remaining fittings from gas valve and discard 7 Install manometer fitting to the open end of the brass street tee Or if installation is to be completed later apply pipe dope to inlet pressure plug from gas valve and install in open end of...

Page 14: ...s with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life AVERTISSEMENT RISQUE D EXPLOSION ET D INCENDIE Le fait de ne pas suivre cet avertissement pourrait entraîner des dommages corporels et ou la mort Ne jamais examiner pour les fuite...

Page 15: ...c for gas meter test dial to complete one revolution e Refer to Table 4 for cu ft of gas per hr f Multiply gas rate cu ft hr X heating value Btu cu ft using natural gas heating value from local gas utility supplier g Fill in Conversion Responsibility Label 321102 101 located on inside of main furnace door Date name and address of organization making the conversion is required h Check for gas leaks...

Page 16: ...3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3 1 44 3 2 44 3 3 44 3 4 750 42 3 3 42 3 4 42 3 5 42 3 6 4001 775 43 3 7 43 3 8 42 3 3 42 3 4 1220 800 43 3 5 43 3 6 43 3 7 43 3 8 825 44 3 8 43 3 4 43 3 5 43 3 6 850 44 3 5 44 3 7 44 3 8 43 3 4 5000 8...

Page 17: ... 3 3 42 3 4 2134 700 43 3 5 43 3 7 43 3 8 42 3 2 725 44 3 8 43 3 4 43 3 5 43 3 6 750 44 3 5 44 3 7 44 3 8 43 3 4 8000 775 44 3 3 44 3 4 44 3 5 44 3 7 2438 800 44 3 1 44 3 2 44 3 3 44 3 4 825 44 2 9 44 3 0 44 3 1 44 3 2 625 42 3 4 42 3 5 42 3 6 42 3 7 8001 650 43 3 8 42 3 2 42 3 3 42 3 4 2439 675 43 3 5 43 3 6 43 3 7 42 3 2 700 44 3 7 43 3 4 43 3 5 43 3 6 725 44 3 5 44 3 6 44 3 7 44 3 8 9000 750 44...

Page 18: ...23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120 240 600 80 45 90 225 31 116 232 581 82 44 88 220 32 113 225 563 84 43 86 214 33 109 218 545 86 42 84 209 34 106 212 529 88 41 82 205 35 103 206 514 90 40 80 200 36 100 200 500 92 39 78 196 37 9...

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