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Tornado G4 User Manual

User Manual

Tornado G4

Tornado Marine G4

Revision 01.4

August 2017

Summary of Contents for Tornado Marine G4

Page 1: ...Tornado G4 User Manual 1 User Manual Tornado G4 Tornado Marine G4 Revision 01 4 August 2017 Tempest Lighting Inc...

Page 2: ...nclosure 13 Power Wiring 13 SAFETY NOTICE 13 Electrical Standards 13 Wiring Access Globe up Models 13 Wiring Access Globe down and Horizontal Models 14 One or Two Power Circuits 15 Single Feed Power T...

Page 3: ...On Point 31 Reset Lamp Hours 31 Status Display 32 Mounting the Luminaire 33 Luminaire Base Handles 33 Mounting Bars 34 Mounting The Luminaire 35 Omega Clamps 36 Screws 37 Quarter Turn Fasteners QTF 38...

Page 4: ...cal and UL 50 environmental as NEMA 3R enclosures for use in the United States and Canada This declaration is made by the manufacturer Tempest Lighting Inc 11845 Wicks Street Sun Valley CA 91352 USA T...

Page 5: ...owing EU Directives Low Voltage Directive 2006 95 EC Test Report G4 51 LVD Electromagnetic Compatibility Directive 2004 108 EC Test Report G4 51 EMC and further conforms with the following EU Harmoniz...

Page 6: ...Tornado G4 User Manual 6 Approvals China...

Page 7: ...s Lifting some enclosures and the equipment inside them may be heavy Use properly rated lifting equipment where appropriate and never attempt to carry out work with fewer than the number of workers ne...

Page 8: ...4 5 620 16 410 14 5 370 600W 1900 xxGV Tornado 1900 39 991 30 762 11 95 304 23 584 60 27 24 5 620 16 410 14 5 370 600W 1900 xxGH Tornado 1900 39 991 30 762 11 95 304 23 584 60 27 24 5 620 16 410 14 5...

Page 9: ...1200W 2000 xxMH Tornado Marine 2000 40 1016 36 914 16 23 412 30 762 115 55 30 5 780 21 530 19 25 490 1200W 2300 xxG Tornado 2300 53 1350 36 914 16 23 412 28 5 724 111 51 38 970 21 530 19 25 490 1700W...

Page 10: ...irflow Clearance Observe the minimum clearances shown around your enclosure Snow Clearance In areas where snow is likely make sure the base of the enclosure is at least 24 60cm above highest potential...

Page 11: ...ruts and secure to the overhead structure or truss with a safety cable not supplied rated for 5 x the total weight of the Tornado enclosure plus luminaire Horizontal Tornado Enclosures 9 Bolt the Torn...

Page 12: ...ations such as under an overhang or canopy YOU MUST USE THE APPROPRIATE TAPERED DRILL BIT A tapered drill bit is included with the printed manual packet in each Tornado shipment Replacements are avail...

Page 13: ...e model numbers including IN are for use in countries using European style electrical systems 220 250VAC 50 60Hz Note 1 All Tornado and Tornado Marine G4 exhaust fans are 120VAC regardless of electric...

Page 14: ...CABLE GLANDS Use permanent or flexible outdoor rated conduit to connect power and signal cables to your Tornado enclosure Use the plastic sleeves supplied to protect cables between the conduit fitting...

Page 15: ...ontinues to protect it 24 7 Tip most people use single feed Tip even wired for single feed you can use DMX to switch the luminaire power on and off see the DEC4 section below Single Feed Enclosure and...

Page 16: ...Feed Power Termination STOP Did you cut the power links See above Connect Earth Ground wire to Ground Terminal Connect Enclosure feed to the terminals marked FEED Connect Luminaire feed to the termin...

Page 17: ...Tornado G4 User Manual 17 Wiring North America Japan 200 208VAC Note For clarity internal wiring is not shown Single Feed Split Feed...

Page 18: ...Tornado G4 User Manual 18 Wiring International 220 250VAC Note For clarity internal wiring is not shown Single Feed Split Feed...

Page 19: ...otocol see Appendix TEMP Protocol Requires 51 EN Ethernet board 2 Grouped via RS485 using an Ethernet bridge and Tempest TEMP protocol see Appendix TEMP Protocol Requires one 51 485 RS485 board per en...

Page 20: ...Tornado G4 User Manual 20 Direct Ethernet Monitoring Network See Appendix for TEMP protocol programming information...

Page 21: ...Tornado G4 User Manual 21 RS485 to Ethernet TEMP Monitoring Network See Appendix for TEMP protocol programming information...

Page 22: ...em Manager and web based monitoring will be available early 2017 The 2000 195 JESE RDM TRI MK2 passes DMX information from a show control system to each DEC4 controller Set a DMX address for each cont...

Page 23: ...to the luminaire inside the enclosure This is very useful in hot locations where the luminaire may be stressed by being held in standby mode all day under hot sun By powering the luminaire down it wil...

Page 24: ...er of outdoor equipment DEC4 monitors internal and external temperature humidity and lamp current at all times and uses this information to control the enclosure s lamp relay fan s and heater s It can...

Page 25: ...t Line Voltage Temperature Humidity DEC 3 3 s patented GoldilocksTM algorithm uses a combination of sensors heaters and fans to maintain a safe operating temperature and a safe relative humidity level...

Page 26: ...mal relay operation relay turns OFF o This allows you to force a hard reset of the lamp relay in the event of a luminaire malfunction Control mode is recommended for show control applications but can...

Page 27: ...her than those around the luminaire 2 We recommend using the factory default settings for several weeks or months before making any changes In most cases they will not be necessary Trip Temp 55 70 C D...

Page 28: ...normal Luminaire power receptacle is energized ON Red Lamp relay is open due to over temperature event Luminaire power receptacle is isolated Temp FLASHING Green Temperature is below lower temp setti...

Page 29: ...Mode Control Interface Operation The Control Interface is normally LOCKED To UNLOCK hold ESC and OK together for 5 seconds You are now in the CONTROL MENU Use to scroll up and down the menu Press OK...

Page 30: ...ase ensure that the DEC3 3 is NOT left in Service Mode SET DMX ADDRESS in Monitor Control or Service modes Select a DMX starting address in the range 001 to 510 1 Lamp Relay In Service Mode an additio...

Page 31: ...um temperature to be maintained default 0 C permissible range 0 10 C SET TEMP UPPER maximum desired temperature default 40 C permissible range 35 50 C SET TEMP TRIP temperature at which load will be i...

Page 32: ...through a Humidity relative humidity in b Air temperature in degrees C or F c PCB temperature this will usually be significantly higher than air temperature d Voltage line Voltage reaching the DEC e...

Page 33: ...Dimension G Tornado 1850 1975 14 5 370mm Tornado 2000 2300 19 25 490mm Tornado 2400 2500 24 25 615mm In some cases it will be necessary to remove the handles from the luminaire base to fit it between...

Page 34: ...ess steel construction resists corrosion in any environment and is very robust The mounting bars may be configured in four different ways depending on the luminaire size and chosen mounting method see...

Page 35: ...fferent manufacturers come with various different mounting options all of which will install readily to Tornado s luminaire mounts 1 To mount the luminaire first remove the two mounting bars by removi...

Page 36: ...n some cases you may need to add a nut under the omega clamp to clear the omega handle NOTE This mounting method may not provide maximum rigidity Some luminaires might be unsteady when stopping at the...

Page 37: ...crew into the luminaire base using the appropriate screws not supplied 2 Check that the luminaire is centered and that the ends of the mounting bars are parallel 3 This is the most robust mounting met...

Page 38: ...m the omega clamp quarter turn fasteners 2 Remove the QTF from the omega clamp 3 If there is a spacer on the QTF remove and discard it 4 Re assemble the QTF and replace the pin tap home with a hammer...

Page 39: ...7 Use the QTFs to secure the mounting bars to the luminaire base Check that the luminaire is centered and that the ends of the mounting bars are parallel Install Luminaire in the Tornado Base Now take...

Page 40: ...e adapter brackets onto the luminaire buttons following the manufacturer s instructions 2 Bolt the luminaire mounting bars to the truss adapter brackets using the M12 mounting hardware supplied 3 Repl...

Page 41: ...trol wiring following manufacturer s instructions 3 Connect all cables and test luminaire IMPORTANT YOU MUST CONNECT THE LUMINAIRE TO THE LUMINAIRE OUTLET IF THE LUMINAIRE FEED BYPASSES THE DEC CONTRO...

Page 42: ...Tornado Marine 1850 1975 Salt Fog Filter 20 24 32 Tornado 2000 2300 Electrostatic Filter 20 24 32 HF Tornado Marine 2000 2300 Salt Fog Filter 20 24 38 Tornado 2400 2500 Electrostatic Filter 20 24 38...

Page 43: ...ive the controller may not operate correctly A defective sensor will result in one of three messages appearing on the DEC user interface If you see any of these messages contact Tempest for a replacem...

Page 44: ...is a sensor fault Contact Tempest for a replacement sensor Dirt Debris inside enclosure 1 Filter is either missing or damaged 2 Filter is not properly seated 3 Side panels or back door is not firmly l...

Page 45: ...Tornado G4 User Manual 45 replacing the DEC4 motherboard to maintain the integrity of the board s conformal coating None of the above Contact info tempest biz...

Page 46: ...above ii to any Goods that have been subject to misuse abnormal service or handling or altered or modified in design or construction iii to any Goods repaired or serviced by any person other than Sell...

Page 47: ...and monitored over an IP network Please contact factory for ordering information Physical Layer 1 EITHER Use a 51 EN Ethernet daughter board plugged directly to the DEC4 motherboard connected to your...

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