background image

Page 2 of 16

Page 2 of 16

WIRING

(for safety, disconnect all power sources prior to wiring)

1. Attach the leads from your sensor to the sensor terminal block, terminals 7, 8 & 9. For a ther-

mocouple, most commonly the red lead is negative (-) negative, attach that to terminal 9. The
positive lead of the thermocouple should be connected to terminal 8.

The TEC-9100 controller is preprogrammed to accept a type J thermocouple. If another sensor
is used, the “INPT” setting has to be revised.  

2. 

Make sure your service power has been disconnected and locked out.  

Please note the enclosed wiring diagram.

Wire your single phase supply to terminals 1 & 2. If you are using three phase power, wire to
terminals 1, 2 & 3.  
Connect your heater load to terminals 4 & 5 if using single phase, 4, 5 & 6 if using three phase.  
Follow all local and national codes.  
Add disconnect and fusing as required. 
Before applying power, check tightness of all terminals.

3. An optional NO-NC alarm can be connected to terminals 1, 2 & 3 of the TEC-9100 controller.

This relay is rated at 2 amps, 240 volts. See Alarm Wiring Diagrams on page 6. 

OPERATION

1. Refer to the instruction manual provided for complete operation and auto-tuning instructions

for the TEC-9100 temperature controller.

2. Close and secure the door. Switch on the enclosure. Using the up & down pushbuttons on the

TEC-9100 controller, start out with the temperature set low to test your system performance.  

If the set point temperature is being maintained, set your desired temperature setpoint.
If your setpoint temperature is 

not

being maintained, please refer to the auto-tuning procedure

in the attached manual.
If auto-tuning does not produce the required results, manual tuning may be necessary.

Note: The signal of the output circuit is wired through output 2 of the TEC-9100 which can

be used as a cut-out in the event of an over-setpoint temperature condition. This is

a deviation contact set to 30º F above the setpoint.  

In the event of an over-setpoint temperature condition, output 2 will open, cutting

the control signal to the output relay.  
This deviation setpoint can be changed by accessing “SP2” in the TEC-9100 (note

following). This is not meant to be a redundant safety controller.  
Refer to our TEC-910 for a safety controller.

SPARE/REPLACEMENT PARTS

Part Number

Description

EHD-124-137

(2) TEC Control fuses rated 1 amp, 250VAC, 1/4" x 1-1/4",
Bussmann AGC-1 or equal (PCM10005/PCM10007)

EHD-124-253

(2) TEC Control fuses rated 3/10 amp, 600VAC class CC.
Littelfuse KLDR-3/10 or equal (PCM10006/PCM10008)

TEC14217

(1) Temperature Control, TEC-9100

Summary of Contents for PCM10005

Page 1: ...48 60amps 11 520 19 930W 14 75H x 8W PCM10008 480VAC 48 60amps 23 000 39 900W 14 75H x 8W There is no disconnect or heater fusing in this enclosure Heater fusing and disconnect must be supplied by the...

Page 2: ...g instructions for the TEC 9100 temperature controller 2 Close and secure the door Switch on the enclosure Using the up down pushbuttons on the TEC 9100 controller start out with the temperature set l...

Page 3: ...Page 3 of 16 1 5 Menu Overview...

Page 4: ...Page 4 of 16 1 6 Parameter Descriptions page 1 of 2 Indicates Controller Parameter Settings that are not applicable...

Page 5: ...Page 5 of 16 Parameter Descriptions page 2 of 2...

Page 6: ...Page 6 of 16 Alarm Wiring...

Page 7: ...s selected for LOCK then all setup data as well as user data refer to section 1 5 except the set point are locked to prevent them from being changed If ALL is selected for LOCK then all parameters are...

Page 8: ...quick response to the process if it is properly tuned Control Outputs continued Heat only ON OFF control Select REVR for OUT1 Set PB proportional band to 0 O1HY is used to adjust dead band for ON OFF...

Page 9: ...The two trigger levels are SV SP3 and SV SP3 for alarm When the process is higher than SV SP3 or lower than SV SP3 a deviation band high alarm DB HI occurs When the process is within the trigger leve...

Page 10: ...ature is 30 C After power up the process runs like the curve shown below Note When the ramp function is used the lower display will show the current ramping value The ramping value is an artificially...

Page 11: ...used for control may produce an unstable process The controller will enter failure mode if one of the following conditions occurs 1 SBER occurs due to input sensor break or input current below 1mA if...

Page 12: ...on as either failure mode or manual control mode is entered Procedures Auto tuning can be applied either as the process is warming up cold start or when the process has been in a steady state warm sta...

Page 13: ...ower display will show The controller is now in manual control mode indicates output control variable for out put 1 and indicates control variable for output 2 Now you can use the up and down keys to...

Page 14: ...Page 14 of 16 Table A 1 Error Codes and Corrective Actions...

Page 15: ...fect com pliance with any applicable specification TEC Temperature Con trollers are warranted to be free from defects in material and workmanship for two 2 years after delivery to the first purchaser...

Page 16: ...es of our Diverse and Innovative Products Copyright 2015 All Rights Reserved Electric Heating Elements Thermocouples and RTD Assemblies SCR Power Controls Solid State Relays Mechanical Relays Videogra...

Reviews: