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User Manual: 

MV3-E Hybrid Controls  

Page  9

Throttle Wiring Harness 

Installation of the Wiring Harness

A wire harness must be prepared for connection of the MV3-E control head to the engine TAC module. Every 
boat is different and there may be several ways to route the harness. Inside the boat there is often a channel or 
conduit used for wiring. This can also be used to route the wire harness for the MV3-E control.
When routing the wiring harness, care must be taken not to damage the cable insulation. If a harness is short, 
replace it with a correct length harness. Don’t add a short harness to make up the required length. Run the 
harness over the shortest and straightest possible path. Secure the harness every  feet (0.6 m) with stainless 
steel screws and mounting head ties or clamps. Excess harness length should be neatly coiled and secured with 
nylon ties. The mounted harness should be as far as practical from high current wires or wiring runs and should 
not be subjected to water, fuel, lubricants, or excess heat.

Preparation of the Control Head Wiring Harness

Measure from the control head mounting location along unobstructed wire runs to the engine module. 
Round measurement to the next whole foot and add additional length if uncertain.
Prepare harness as shown in the diagram on the next page. It is recommended that conductors be stranded tinned 
copper (UL 146 or equivalent), 18 AWG min. Colors shown are optional.

Connection of the Wiring Harness

NOTE: Always connect the wiring harness to the Control Head before connecting to the engine. The engine 
connection should not be made until the control has been completely installed.

Ensure that the watertight seal is in place and connect the 6-pin connector from the completed harness assembly 
into the rear of the potentiometer mounted on the control head mechanism. The connector should be fully seated 
and latched for proper operation.

Installation

Summary of Contents for MV3-E Series

Page 1: ...MV3 E Series Installation and Operation Manual for Hybrid Engine Controls ISCHMV3E Revision 1 0...

Page 2: ...nt collision grounding boat damage or personal injury When the boat is moving water depth may change too quickly to allow time for you to react Always operate the boat at very slow speeds if you suspe...

Page 3: ...Mount Cabling 7 Shift Cable Connection Engine End 8 Shift Cable Connection Control End 8 Connect Shift to Engine Control 8 Throttle Wiring Harness 9 Installation of the Wiring Harness 9 Preparation of...

Page 4: ...from Neutral by raising the lifter under the ball knob The MV3 E accepts Teleflex Marine 33 style cables Important Safety Notices Teleflex Marine Controls highly recommends the installation and usage...

Page 5: ...gears Neutral Throttle Warm up Button This feature provides a Throttle Only option to operate the engine throttle without going into gear Operation When the Control Hand Lever is in Neutral lift the...

Page 6: ...cation for the control is determined use the separate mounting template to make the cut out The templates are supplied with the control also see mounting dimensions on page 14 4 Closely follow the ins...

Page 7: ...User Manual MV3 E Hybrid Controls Page Installation Side Mount Cabling...

Page 8: ...d of the control Using the hole in the shift arm furthermost away from the cable mounting support will produce unequal shift travel between the neutral to forward and the neutral to reverse positions...

Page 9: ...n ties The mounted harness should be as far as practical from high current wires or wiring runs and should not be subjected to water fuel lubricants or excess heat Preparation of the Control Head Wiri...

Page 10: ...DELPHI PACKARD CONNECTOR ASSEMBLY METRI PACK SERIES 150 2 DELPHI PACKARD CONNECTOR ASSEMBLY METRI PACK SERIES 150 Yellow Black Red Green Orange Blue TO MV3 E BOAT CONTROL TO ENGINE TAC MODULE D C B G...

Page 11: ...mounting surface with three 3 10 thread cutting screws One screw is 1 50 inches 38 1mm Shift Cable Connection and Adjustment The shift cable must be connected so that the Forward Neutral and Reverse...

Page 12: ...hand lever should be washed lightly with fresh water on a regular basis Periodically check the control head mechanism for loose fasteners and signs of wear on moving parts Keep moving parts well lubri...

Page 13: ...User Manual MV3 E Hybrid Controls Page 13 General Control Dimensions Front View Side View...

Page 14: ...Page 14 User Manual MV3 E Hybrid Controls Mounting Dimensions MV3 E Side Mount Control Note These dimensions are NOT to scale When mounting use the template 311370E which is included with this control...

Page 15: ...ur installation or operation instructions or specifications failed or was damaged due to an accident or abnormal operation including racing misuse or alterations outside our factory was repaired or mo...

Page 16: ...ual MV3 E Hybrid Controls Teleflex Marine 6980 Professional Parkway East Sarasota FL 34240 941 907 1000 FAX 941 907 1020 www teleflexmarine com Teleflex Marine is a division of Teleflex Incorporated 2...

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