Teledyne HVG-2020A Instruction Manual Download Page 9

HVG-2020A Instruction Manual

 

Page 9 of 29 

2.  Installation and Setup 

This section contains the necessary steps to assist in getting a new vacuum gauge into operation as quickly and 

easily as possible.  Please read the following thoroughly before attempting to install the instrument. 

 

Receiving Inspection 

Prior to opening, inspect for obvious signs of damage to the shipment.  Immediately advise the carrier who 

delivered the shipment if any damage is suspected.  If the shipment has arrived intact, carefully unpack the 

gauge and any accessories that have been ordered.  Check each component shipped with the packing list.  

Ensure that all parts are present (i.e. gauge, power supply, cables, etc.).  Optional equipment or accessories 

will be listed separately on the packing list. 

 

Mechanical Connections 

2.2.1.  Mounting 

 
NOTICE: The gauge should be installed in a clean and careful manner. Take care not to drop the 

product and avoid impacts to prevent damage. 

 
The HVG-2020A gauge may be mounted in any position, though care should be taken to prevent objects, 

particles or condensate from dropping inside the gauge if mounted upside down. 
Using bare hands to touching components that are exposed to the vacuum will result in increased desorption 

rate and can possibly interfere with proper sealing. 
Contamination can impair the operation of the gauge. If your vacuum environment is highly contaminated or 

has unique fitting requirements, a Hastings filter or special adapter may be needed. Please contact the 

Hastings Instruments Sales Department for assistance in your system configuration. 
Mount in such a way as to minimize vibration. 

WARNING:  If devices employing gaseous electrical discharges are present in the vacuum 

system, the discharge may couple dangerous high voltage through the gas in the chamber 

directly to ungrounded conductive surfaces or electrical conductors. Seriously injury or death 

can occur from contacting exposed ungrounded conductive surfaces/conductors at high 

potential. 

Ensure that the vacuum port to which the gauge is mounted is electrically grounded. It is 

essential for personnel safety as well as proper operation that the envelope of the gauge be 

connected to a facility ground. Vacuum connections that use an O-ring for a seal such as a KF 

type flange or a quick connect fitting may electrically isolate the surfaces on the other side of 

the connection.  This may also occur on an NPT fitting if PTFE tape is used on the sealing 

surfaces.  In these conditions add a ground lug on a flange bolt to provide a ground path back 

to a protective earth terminal. 
WARNING:  If poisonous or injurious gases have been used in the vacuum system, ensure that 

all residues have been evacuated or flushed with inert gas before opening the system to install 

the gauge tube. 

2.2.2.  Plumbing 

Mount the gauge as close as possible to the to the pressure area of interest. Long or restricted tubing will 

create a pressure difference between that area and the gauge. Mounting too close to gas sources can also 

affect pressure measurement. 

Summary of Contents for HVG-2020A

Page 1: ...HVG 2020A INSTRUCTION MANUAL I S O 9 0 0 1 C E R T I F I E D www teledyne hi com ...

Page 2: ...n which if not avoided could result in death or serious injury Do not proceed beyond a WARNING notice until the indicated conditions are fully understood CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood and met NOTICE calls attention to a procedure or prac...

Page 3: ...wer Input 10 2 3 3 Analog Output 10 2 3 4 Setpoints 11 2 3 5 Serial Connection 12 2 3 6 USB Connection 12 2 3 7 TTL Serial Connection 12 PUSH BUTTON OPERATION 13 LED OPERATION 13 QUICK START 14 3 DISPLAY OPERATION 15 GENERAL 15 VIEW ICON 15 MENU BUTTON 16 3 3 1 Screen Orientation 17 3 3 2 Set Zero 17 3 3 3 Device Info 17 3 3 4 Analog Output 17 3 3 5 Serial Port 17 3 3 6 Restore Factory Defaults 17...

Page 4: ...32 RS485 Mode 20 5 2 7 Response Format 20 5 2 7 1 Response Line Termination 20 5 2 7 2 RS485 Mode Responses 21 5 2 8 Commands 21 5 2 8 1 Reporting Commands 21 5 2 8 2 System Commands 21 5 2 8 3 State Commands 23 5 2 8 4 Sensor List Commands 24 6 TROUBLESHOOTING 27 AUTHORIZED MAINTENANCE 27 TROUBLESHOOTING 27 6 2 1 Instrument Lists and Codes 27 6 2 2 Possible Problems and Solutions 27 7 WARRANTY 28...

Page 5: ...n The HVG 2020A VISION offers an additional color touch panel display The piezo resistive transducer exhibits excellent stability and its output is characterized and digitally linearized to provide superior accuracy The pressure signals are made available on the digital port and display The signal is also converted to the desired analog signal 0 1 VDC 0 5 VDC 0 10 VDC 0 20mA or 4 20 mA and this si...

Page 6: ...eal vacuum connections eliminates the permeation degradation and outgassing problems of elastomer O rings FLEXIBLE POWER REQUIREMENTS The HVG 2020A can operate with any power supply capable of providing 12 36 VDC via the 9 pin D connector or a 2 mm bayonet jack connection DIGITAL COMMUNICATIONS The HVG 2020A is equipped with RS232 RS485 and USB for digital communications The USB connector serves a...

Page 7: ... Temperature 20 C to 70 C WARNING Operation above 60 C ambient may result in case temperatures capable of causing burns Operation near the temperature extremes for more than 48 hours could result in display degradation Humidity 30 to 90 RH non condensing Thermal Zero Shift 8 Torr over 20 to 70 C range Thermal Span Shift 0 6 of reading over 20 to 70 C range Leak Integrity 1x10 9 std cc s Analog Out...

Page 8: ...is also available without display 1 3 2 Cables The HVG 2020A instruments come with a 9 pin D connector A Hastings cable Part CB AF 8 HVG9M is available to interface with the standard 15 pin D connector found on Hastings power supplies Cables are available from Hastings in various lengths as well A variable length cable with bare leads Part CB LDS XXX HVG9M is also available Serial communications c...

Page 9: ...ments a Hastings filter or special adapter may be needed Please contact the Hastings Instruments Sales Department for assistance in your system configuration Mount in such a way as to minimize vibration WARNING If devices employing gaseous electrical discharges are present in the vacuum system the discharge may couple dangerous high voltage through the gas in the chamber directly to ungrounded con...

Page 10: ...VDC power jack The center pin polarity is positive and is internally connected to pin 3 of the D connector The sleeve is internally connected to pin 4 of the D connector The gauge requires a maximum of 2 watts for proper operation Surge suppressors are recommended to prevent power spikes reaching the instrument Hastings power supplies satisfy these power requirements 2 3 3 Analog Output The analog...

Page 11: ...eater when using 0 20mA and 4 20mA output signals NOTE 0 20mA cannot indicate a negative zero offset 2 3 4 Setpoints The HVG 2020A has two open drain setpoints available on the 9 pin D connector The Hi setpoint will be active when the pressure is above its set value and the Lo setpoint will be active when the pressure is below its set value There is a small amount of hysteresis built into the sett...

Page 12: ...rument with these resistors enabled on any one cable run as this will load down the cable Hastings ships RS485 instruments without the resistors enabled The default port set up is 19 2K baud 8 data bits 1 stop bit no parity and no flow control A carriage return signals the end of command input The end of a response message from the HVG 2020A is signaled by a character See Serial Communications sec...

Page 13: ...cuum LED Pressure 1000 Torr Steady Green Flash Yellow at 1 sec rate Pressure 800 Torr Steady Green Steady Yellow Pressure near 760 Torr Steady Green Steady Green Pressure 700 Torr Steady Green Flash Green at 1 sec rate Duty cycle proportional to pressure Pressure 2 Torr Steady Green Flash green at 2 sec rate Main Board Comm Error Steady Red Flash Red at 1 sec sate Piezo Sensor Failure Flash Red at...

Page 14: ...ed in any orientation However if condensation is likely to occur then the tube port should be orientated downward 5 When installing 1 8 NPT style transducer tube use the wrench flats 6 Attach cable 7 With the vacuum chamber at atmosphere turn on the power supply Gauge is now reading pressure 8 For best accuracy the gauge should now be zeroed Pump the vacuum system down to less than 0 1 Torr Ideall...

Page 15: ...lus pencil eraser fingernail gloved finger etc However it can only detect one touch location at a time The touch panel top layer is made of polyester or polyethylene terephthalate PET NOTICE Do not apply excessive pressure liquids or sharp objects to the touch screen to avoid damage To clean the display breathe on the surface and gently wipe it with a soft cotton or microfiber cloth VIEW Icon The ...

Page 16: ...nd Lo with a downward arrow Green means the setpoint is active and red means inactive If the set point values are made to be off scale the arrows will not be displayed 5 History Graph View A graphical indication of the pressure over time Touching the screen anywhere will bring up a screen allowing the user to adjust the time in seconds per sample displayed point Use the left right arrows to select...

Page 17: ...n levels 3 3 4 Analog Output The user may select 0 1 V 0 5 V 0 10 V 0 20 mA or 4 20 mA 3 3 5 Serial Port The user may select either RS232 or RS485 serial communications After selecting the type pressing the arrow icon will take the user to the baud rate selection There are 5 baud rates available 9600 19200 38400 57600 and 115200 If RS485 was selected additional sub menu screens will appear allowin...

Page 18: ...ion WARNING The HVG 2020A does not have a high pressure option and is only rated for a maximum operating pressure of 20 PSIA Using the instrument above its rated maximum overpressure of 40 PSIA 25 PSIG could result in damage to the instrument or alter its behavior WARNING Do not install a weld stub terminated gauge in an O ring sealed quick connect fitting if system pressure could exceed atmospher...

Page 19: ...TTL connection information 5 2 2 Serial Communication Software Serial Communication Software running on a host computer is required to access the serial port All such programs need to be configured to communicate with the instrument the required parameters are Baud Rate Bits per second the number of data bits 8 Parity None Number of Stop Bits 1 and Flow Control None 5 2 3 The Sensor List Most of t...

Page 20: ...ed in the format NN where NN is the two digit hex address stored in S5 of the target device As an example if you want to read the Sensor List from the device with address 0x02 send the command 02 SL The HVG 2020A will accept a one digit address but this could cause problems 2 SL will work the same as 02 SL but 2 A will be interpreted as 2A which is addressing device 2A not 2 A returns the device a...

Page 21: ...sure readings to be output every 1 2 second P0 Stop Pressure Streaming Stops the 1 2 second pressure reading output 5 2 8 2 System Commands A Device Address Read Write The RS485 address also given in S5 For backward compatibility The same as S5 BAUD Write Only Set the baud rate Sets the baud rate and stores it in non volatile memory Valid options are 9600 19200 38400 57600 and 115200 H High Setpoi...

Page 22: ...LTS Reset variables to the values stored at the factory Reset values include Product config S64 Piezo calibration curve settings Temperature settings Analog output settings TDAO DAC zero output In calibration mode generate output voltage equivalent to the DAC zero code S51 TDAS DAC span output In calibration mode generate output voltage equivalent to the DAC full scale code S52 TDAZ DAC zero count...

Page 23: ...00 PIEZO_STATUS_ERROR 0x2000 PIEZO_OVER_LIMIT ML Status Alias This is an alias for the STATUS command for backward compatibility HISTORY System Error Status History Returns any Status errors that have occurred since system reset CLEAR HISTORY Clears the Status History FAIL CODES System Fail codes Returns all System Status Failure codes which have occurred since the device left the factory or since...

Page 24: ...t the current address of a device when it is not known S14 Number of Decimal Places Read Write The number of decimal places displayed for floating point values Valid values are 0 to 7 This setting is reflected in the lower 3 bits of S2 S18 Sensor Temperature Read Only The current sensor board temperature S20 Low Relay Set Point Read Write This is the value below which the low setpoint will become ...

Page 25: ...essure If in CALIBRATE state SS8 writes value to RAM and Sets the Analog Output to the level representing 100 pressure otherwise writes value to RAM and FLASH Range is 0 to 65535 Defaults are as follows 0 to 5 V 1 to 5V 47654 0 to 10 V 62545 0 to 20 mA 4 to 20mA 54670 S53 Analog Output Full Scale Factory Read Write The Analog Output D A value used to represent 100 pressure If in CALIBRATE state SS...

Page 26: ...xt field which accepts a maximum of 63 characters S75 Control Board Id Factory Read Only The Hex ID and Software Version of the Control Board PFS Piezo Full Scale Factory Read Write The pressure at which the analog output will be at its full scale value If PFS 1000 at 1000 Torr the analog output will be 10 V for a 0 10V unit or 20mA for a 4 20mA unit PSF Piezo Span Factor Factory Read Write The fa...

Page 27: ...Also issues that may have occurred are recorded in memory and may be accessed using the commands STATUS HISTORY and FAIL CODES See Commands section above 6 2 2 Possible Problems and Solutions Symptom Not able to communicate digitally Action Check settings as found in Serial Communications section above Make certain baud rate and 232 485 operation are correct If using RS485 with a long cable run ma...

Page 28: ...erial Authorization RMA form RMA Forms may be obtained from the Information section of the Hastings Instruments website http www teledyne hi com inforeq htm WARNING Contaminated parts can be detrimental to health and environment Ensure instruments are free of hazardous contamination prior to shipment Company contact information TELEDYNE HASTINGS INSTRUMENTS 804 NEWCOMBE AVENUE HAMPTON VIRGINIA 236...

Page 29: ...HVG 2020A Instruction Manual Page 29 of 29 8 Drawings ...

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