Telair ENERGY 4010B User'S Operating Instruction And Installation Manual Download Page 8

 

 

Energy 4010 B 

Vers. 001

 

GB

 

3.3   Handling 

 
The generating sets, complete with their 
packaging, can be handled using common lifting 
and transport vehicles. 
The boxes are provided with spacers in order to 
allow for the introduction of pallet truck forks. 
 

 

During lifting and 

transport, comply with accident prevention 
and safety regulations. Use lifting and 
transport equipment with a capacity greater 
than the load to be lifted.

 

 
 

 
4   INSTALLATION 

 

4.1   Preliminary information 

 

 

Before installing the 

generator set, it is absolutely necessary to 
read these instructions to prevent any 
installation errors. 

 
 

 

The generator must be 

installed so as to prevent water seeping 
directly into the alternator through the air 
inlets; it must therefore be protected. 
Incorrect installation of generating sets can 
cause irreparable damage to the equipment 
and endanger the safety of users.

 

 
Should the generating sets be installed not in 
compliance with the instructions in this manual, 
the Manufacturer shall not be held responsible 
for malfunctioning or for the safety of the 
generating set, by the terms of the Italian Law 
Decree D.M. 89/392/EEC. The Manufacturer 
shall also not be liable for any injury or damage 
to people or property. 
 
 

 

Installation must be 

performed by qualified and adequately 
trained personnel only.

 

 
4.2   Instructions for fastening the generating 
set 

 

The 

ENERGY 4010B

 generating sets are 

provided with anchoring brackets with extra 
vibration dampers (Fig. 4, Ref. 1) and a fuel filter 
to be fitted along the generator feeding pipe. The 
brackets allow for hanging and floor assembly. 
This kind of assembly provides the following 
advantages: less room taken up, quick 
installation, easy access for routine and 
unscheduled maintenance. 
Make sure that there is enough room around the 
hood of the generating set to let cooling air 
through; also leave 10 cm free room between the 
hood and the surrounding parts. 
Should the generating set air intake be behind a 
wheel of the vehicle, 

care should be taken to 

prevent water from being sprayed into the 
generating set by the wheel when raining

 
 

 

Ensure that, when the door 

is open, the engine sliding surface can be 
taken out (Fig. 12).
 

 

4.2.1   Hanging assembly 

 
The generator, when sticking out of the package, 
is preset for hanging assembly, as shown in fig. 
12. 
 

 

 
The package also contains 4 vibration-damping 
cylinders (fig. 5 ref.1) and 2 brackets for hanging 
assembly (fig. 5 ref. 2). 
 
 

 

The

 

vibration-damping 

cylinders must imperatively be fitted as 
shown in fig. 5. They must be pressed, and 
NOT extended (as shown in fig. 6) by the 
generator weight.

 

 

Summary of Contents for ENERGY 4010B

Page 1: ...Energy 4010 B Vers 022 1 GB INDEX USER S OPERATING INSTRUCTION AND INSTALLATION MANUAL GB ENERGY 4010B v 001 February 2011 GENERATORS...

Page 2: ...12 4 7 Electronic control panel connection 12 4 8 Auxiliary optional fuel pump connection 12 4 9 Optional tank installation instructions 13 4 10 Fuel reserve 14 4 11 Battery charger 14 4 11 1 Auxiliar...

Page 3: ...PARE PARTS LIST ENERGY 4010 B 28 When the generator remains idle for at least three weeks old unleaded petrol sediments could build up inside the carburettor These sediments can seriously damage the e...

Page 4: ...alth requirements laid down by the European Directive on Machine Safety This statement shall no longer be valid if any changes are introduced in the machine without our written approval Machine GENERA...

Page 5: ...erm performance and reliability of the generator set and the prevention of injury and or damage Note The information contained in this publication was correct at the time it went to print but may be m...

Page 6: ...panel 9 Gas pipe and cable outlet block 10 Sliding surface locking screw 11 Fuel pipe 12 Sliding surface all out locking screw 2 2 Identification plate Fig 2 1 Generating set model 2 Model code numbe...

Page 7: ...3 3 Voltage Frequency V Hz 230 50 Continuous current output A Vdc 10 12 Rotor insulation class H Stator insulation class F Cooling Centrifugal fan GENERATOR 4010 B Overall weight kg 82 Dimensions L X...

Page 8: ...y or damage to people or property Installation must be performed by qualified and adequately trained personnel only 4 2 Instructions for fastening the generating set The ENERGY 4010B generating sets a...

Page 9: ...pose of preventing hot air from spreading inside the generator compartment The brackets of the generator must be moved in order to fasten the Energy 4010B on the bearing surface On both sides remove t...

Page 10: ...in Table 1 To this end the generating set is provided with two special terminals Fig 13 Ref 2 used to connect the positive and negative poles of the battery Connect the cable of the positive pole red...

Page 11: ...be connected Use the special cable outlet Fig 11 Ref 1 to prevent water seeping into the generating set Although the generating set is equipped with a special internal thermal cut out to cut power del...

Page 12: ...arning also see paragraph 4 10 Cable from the generating set to the auxiliary battery charger optional From the bipolar connector Fig 13 Ref 6 it is possible to derive supply for an RCB battery charge...

Page 13: ...l difference requirements an electric fuel pump can be installed available as an optional part code 00507 which can easily overcome over 1 metre level differences between the fuel tank and the generat...

Page 14: ...evel 4 11 Battery charger ENERGY 4010B generating sets are equipped with a battery charger which can deliver current of approximately 10 Amp at 12 V It can be used to recharge the generating set start...

Page 15: ...itional silencer can be installed externally The additional silencer kit code 03991 consists of A silencer code 01761 Fig 21 Ref 1 Two metre long section of flexible steel tubing code 00705 Fig 21 Ref...

Page 16: ...onnections to the generating set should be carried out by skilled electricians only 5 OPERATING INSTRUCTIONS The generating set is delivered without engine oil Use detergent oil for multigrade 4 strok...

Page 17: ...switch Fig 30 Ref 1 to its ON position The message WAIT will be displayed for 8 seconds After this time the electronic control panel will start the first automatic procedure for starting up the genera...

Page 18: ...ey provided below the control panel display unit Fig 30 Ref 9 to display the number of generating set operation hours since the latest engine oil change 3 High temperature indicator this warning light...

Page 19: ...push button when 4 zeros 0000 are displayed The panel has been reinitialised 6 7 Automatic Version optional If you wish the start up batteries to be recharged automatically in the En 4010 B generating...

Page 20: ...generating set turn the selector switch Fig 31 Ref 2 to the position 1 manual in order to avoid accidentally starting up the generating set 7 1 Service check list See table at the bottom of page 25 7...

Page 21: ...k on and restore the oil level inside the oil sump using the filler hole Fig 33 Ref 2 Check the following table for the right amount of oil to pour in the sump Table 2 Table 2 MODEL Oil quantity litre...

Page 22: ...ce if necessary bending the side electrode Make sure that the spark plug washer is in good condition and then screw back on by hand to make sure that it is correctly put back in place Finally tighten...

Page 23: ...and replace if necessary 1 2 Fuel Filter and Tank Clean and replace if necessary 2 Spark plug Clean and replace if necessary 2 Valve Adjustment Check Adjust 2 Fuel Pipe Check for leaks or cracks 2 Che...

Page 24: ...fuel tap and running the generator set until it stops It is also essential that you never use old unleaded petrol as it can undergo chemical modifications and seriously damage the engine Failure to ob...

Page 25: ...period shall end no later than 14 months 16 months if delivered outside of Europe after ex factory delivery In any case the costs of lubricants and consumables shall be charged Any transport expenses...

Page 26: ...EN GREY PURPLE WHITE BLACK PINK GREY GREEN PINK YELLOW RED WHITE PURPLE BLACK BLUE BROWN BLACK RED ORANGE ORANGE BROWN BROWN GREEN PINK BLACK GREY YELLOW BLUE RED BLUE WHITE ORANGE ORANGE ORANGE ORANG...

Page 27: ...l float Startup battery connection terminals Diode bridge protection fuse Battery charger terminal Pos 13 14 15 16 17 18 19 20 21 22 A Description Electronic control panel Electronic control panel con...

Page 28: ...Energy 4010 B Vers 001 28 GB DRAWING FOR SPARE PARTS LIST ENERGY 4010 B...

Page 29: ...Vers 001 Energy 4010 B 29 GB...

Page 30: ...Energy 4010 B Vers 001 30 GB...

Page 31: ...Vers 001 Energy 4010 B 31 GB...

Page 32: ...lierung links f r Haube Aislante Izquierdo Cap Isolante Aletta DX Isolation DX Capot Isolatie links DX voor kap 8 04589 N 1 hood DX insulation Isolierung links DX f r Haube DX Izquierdo Cap Isolante D...

Page 33: ...teil zum Schutz der Diodenbr cke Proteccion de caucho puente de diodos Piastrina di scarico Plaquette d chappement Uitlaatplaatje 22 02186 N 1 Exhaust plate Auslassplatte Chapa de descarga Chiusura sc...

Page 34: ...o C ble 7 m du g n rateur au Panneau de Contr le 7 m kabel van generator naar bedieningspaneel 36 03797 optional 7 m cable from generating set to control panel 7 m Kabel vom Generator zum Bedienpanel...

Page 35: ...N 4 Screw M8 x 14 TE Schraube M8 x 14 TE Tornillo M8 x 14 TE Staffa Fissaggio Generatore trier Fixation du G n rateur De Inplanting van de stijgbeugel van de Generator 49 04465 N 2 Bracket Implantati...

Page 36: ...ler 3 12 Aansluitklem Muller 3 12 63 01139 N 1 Terminal Muller 3 12 Klemme Muller 3 12 Mordaza Muller 3 12 Kit Guida corda avviamento a strappo Kit Guide c ble de d marrage par lanceur Geleiderset tre...

Page 37: ...R 4000 B1 Ventola Ventilateur Ventilator 76 03574 N 1 Fan Lufterrad Ventilador Convogliatore alternatore Convoyeur alternateur Geleider wisselstroomdynamo 77 02183 N 1 Alternator conveyor Luftleitblec...

Page 38: ...mostat 90 Termostato 90 Tubo Tuyau Pijp 93 01442 1 2 mt Pipe Rohr Tubo Staffa supp pompa carburante Bride de support pompe carburant Steunbeugel brandstofpomp 94 02188 N 1 Fuel pump bearing bracket Be...

Page 39: ...Vers 001 Energy 4010 B 39 GB Notes...

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