Telair ENERGY 4010B User'S Operating Instruction And Installation Manual Download Page 13

 

Vers. 001

 

Energy 4010 B

 

GB

13

As is shown in the figure, fuel coming from a tank 

fitting is taken in by suction by the pump 

G

 via 

a hose 

H

 and then fed to the joint 

C

 via the hose 

F

The amount of fuel necessary for generating set 
operation will be fed through the hose 

to the 

generator unit 

A

; while any excess fuel will return 

to the tank via the return fitting 

E

Inside the joint 

C

, a flow rate reducer 

should be 

installed consisting in a fit-in cylinder with a 2.5 
mm ID. Each pipe coupling must be secured with 
a special clamp. 
On the generating set front is a three-pole 
connector (Fig.13 Ref.8). Checking the wiring 
diagram, identify the two auxiliary fuel pump 
control poles (+12 and GND ). Two cables with 
minimum cross sections of 1 sq.mm must be 
connected to those two Faston terminals with 
special connectors to reach the auxiliary pump 
poles. (Fig.15 Ref. G) 

 
4.9   (Optional) tank installation instructions 
 

The fuel tank installation position (Fig. 10) must 
be chosen so as to ensure that the fuel hose 
length is reduced to a minimum. 
Also ensure that the hose cross-section is not 
reduced due to choking, bending or crushing. We 
advise the install the tank at the same height as 
 

 
the generating set; in any case, the installation 
height difference should never exceed 20 cm 
(Fig. 16). 
Should it not be possible to observe the 
maximum permitted level difference 
requirements, an electric fuel pump can be 
installed (available as an optional part, code 
00507) which can easily overcome over 1 metre 
level differences between the fuel tank and the 
generating set. 
See paragraph 4.8 
 
 

 

Do not install the fuel 

tank next to sources of heat; the tank should 
be protected from the risk of outside water 
seeping.
 

 
Carry out the fuel tank-to-generating set 
connection by using a rubber hose (Fig.16 Ref. 
2) suitable for unleaded fuel with an ID of 5 mm 
interposing a fuel filter (Fig.16 Ref. 1). 

The tank requires an outlet and a special hose is 

connected to the special hose connector to this 

end (Fig.16 Ref.3). Make sure that the outlet 

hose path is upwards (Fig.16 Ref.4) and straight-

lined without any elbows.  
 

 

 
Dealers can supply two different fuel tank models 
to meet any installation requirements. 

 For standard vehicle installation, use the 

optional tank code 05472 (Fig.16 Ref.8) with a 
capacity of 15 litres; the filler (Fig.16 Ref.5) is 
supplied complete with a closing plug. (Fig.16 
Ref. 6) 

 

The optional tank code 05466 (Fig. 18) 

with a capacity of 15 litres has been designed for 
installation at different positions to make the most 

of the available vehicle space and to enable filler 
(Fig. 17) connection at two different locations 
(Fig.18 Ref. 1 and 2). This enables the installer to 
choose the most suitable solution each time 
according to the type of installation. 
The fuel cut-off tap (Fig. 18 Ref. 3) can also be 
screwed onto two different threaded pipe fittings 
(Fig.18 Ref. 4) according to different installation 
positions. 

Summary of Contents for ENERGY 4010B

Page 1: ...Energy 4010 B Vers 022 1 GB INDEX USER S OPERATING INSTRUCTION AND INSTALLATION MANUAL GB ENERGY 4010B v 001 February 2011 GENERATORS...

Page 2: ...12 4 7 Electronic control panel connection 12 4 8 Auxiliary optional fuel pump connection 12 4 9 Optional tank installation instructions 13 4 10 Fuel reserve 14 4 11 Battery charger 14 4 11 1 Auxiliar...

Page 3: ...PARE PARTS LIST ENERGY 4010 B 28 When the generator remains idle for at least three weeks old unleaded petrol sediments could build up inside the carburettor These sediments can seriously damage the e...

Page 4: ...alth requirements laid down by the European Directive on Machine Safety This statement shall no longer be valid if any changes are introduced in the machine without our written approval Machine GENERA...

Page 5: ...erm performance and reliability of the generator set and the prevention of injury and or damage Note The information contained in this publication was correct at the time it went to print but may be m...

Page 6: ...panel 9 Gas pipe and cable outlet block 10 Sliding surface locking screw 11 Fuel pipe 12 Sliding surface all out locking screw 2 2 Identification plate Fig 2 1 Generating set model 2 Model code numbe...

Page 7: ...3 3 Voltage Frequency V Hz 230 50 Continuous current output A Vdc 10 12 Rotor insulation class H Stator insulation class F Cooling Centrifugal fan GENERATOR 4010 B Overall weight kg 82 Dimensions L X...

Page 8: ...y or damage to people or property Installation must be performed by qualified and adequately trained personnel only 4 2 Instructions for fastening the generating set The ENERGY 4010B generating sets a...

Page 9: ...pose of preventing hot air from spreading inside the generator compartment The brackets of the generator must be moved in order to fasten the Energy 4010B on the bearing surface On both sides remove t...

Page 10: ...in Table 1 To this end the generating set is provided with two special terminals Fig 13 Ref 2 used to connect the positive and negative poles of the battery Connect the cable of the positive pole red...

Page 11: ...be connected Use the special cable outlet Fig 11 Ref 1 to prevent water seeping into the generating set Although the generating set is equipped with a special internal thermal cut out to cut power del...

Page 12: ...arning also see paragraph 4 10 Cable from the generating set to the auxiliary battery charger optional From the bipolar connector Fig 13 Ref 6 it is possible to derive supply for an RCB battery charge...

Page 13: ...l difference requirements an electric fuel pump can be installed available as an optional part code 00507 which can easily overcome over 1 metre level differences between the fuel tank and the generat...

Page 14: ...evel 4 11 Battery charger ENERGY 4010B generating sets are equipped with a battery charger which can deliver current of approximately 10 Amp at 12 V It can be used to recharge the generating set start...

Page 15: ...itional silencer can be installed externally The additional silencer kit code 03991 consists of A silencer code 01761 Fig 21 Ref 1 Two metre long section of flexible steel tubing code 00705 Fig 21 Ref...

Page 16: ...onnections to the generating set should be carried out by skilled electricians only 5 OPERATING INSTRUCTIONS The generating set is delivered without engine oil Use detergent oil for multigrade 4 strok...

Page 17: ...switch Fig 30 Ref 1 to its ON position The message WAIT will be displayed for 8 seconds After this time the electronic control panel will start the first automatic procedure for starting up the genera...

Page 18: ...ey provided below the control panel display unit Fig 30 Ref 9 to display the number of generating set operation hours since the latest engine oil change 3 High temperature indicator this warning light...

Page 19: ...push button when 4 zeros 0000 are displayed The panel has been reinitialised 6 7 Automatic Version optional If you wish the start up batteries to be recharged automatically in the En 4010 B generating...

Page 20: ...generating set turn the selector switch Fig 31 Ref 2 to the position 1 manual in order to avoid accidentally starting up the generating set 7 1 Service check list See table at the bottom of page 25 7...

Page 21: ...k on and restore the oil level inside the oil sump using the filler hole Fig 33 Ref 2 Check the following table for the right amount of oil to pour in the sump Table 2 Table 2 MODEL Oil quantity litre...

Page 22: ...ce if necessary bending the side electrode Make sure that the spark plug washer is in good condition and then screw back on by hand to make sure that it is correctly put back in place Finally tighten...

Page 23: ...and replace if necessary 1 2 Fuel Filter and Tank Clean and replace if necessary 2 Spark plug Clean and replace if necessary 2 Valve Adjustment Check Adjust 2 Fuel Pipe Check for leaks or cracks 2 Che...

Page 24: ...fuel tap and running the generator set until it stops It is also essential that you never use old unleaded petrol as it can undergo chemical modifications and seriously damage the engine Failure to ob...

Page 25: ...period shall end no later than 14 months 16 months if delivered outside of Europe after ex factory delivery In any case the costs of lubricants and consumables shall be charged Any transport expenses...

Page 26: ...EN GREY PURPLE WHITE BLACK PINK GREY GREEN PINK YELLOW RED WHITE PURPLE BLACK BLUE BROWN BLACK RED ORANGE ORANGE BROWN BROWN GREEN PINK BLACK GREY YELLOW BLUE RED BLUE WHITE ORANGE ORANGE ORANGE ORANG...

Page 27: ...l float Startup battery connection terminals Diode bridge protection fuse Battery charger terminal Pos 13 14 15 16 17 18 19 20 21 22 A Description Electronic control panel Electronic control panel con...

Page 28: ...Energy 4010 B Vers 001 28 GB DRAWING FOR SPARE PARTS LIST ENERGY 4010 B...

Page 29: ...Vers 001 Energy 4010 B 29 GB...

Page 30: ...Energy 4010 B Vers 001 30 GB...

Page 31: ...Vers 001 Energy 4010 B 31 GB...

Page 32: ...lierung links f r Haube Aislante Izquierdo Cap Isolante Aletta DX Isolation DX Capot Isolatie links DX voor kap 8 04589 N 1 hood DX insulation Isolierung links DX f r Haube DX Izquierdo Cap Isolante D...

Page 33: ...teil zum Schutz der Diodenbr cke Proteccion de caucho puente de diodos Piastrina di scarico Plaquette d chappement Uitlaatplaatje 22 02186 N 1 Exhaust plate Auslassplatte Chapa de descarga Chiusura sc...

Page 34: ...o C ble 7 m du g n rateur au Panneau de Contr le 7 m kabel van generator naar bedieningspaneel 36 03797 optional 7 m cable from generating set to control panel 7 m Kabel vom Generator zum Bedienpanel...

Page 35: ...N 4 Screw M8 x 14 TE Schraube M8 x 14 TE Tornillo M8 x 14 TE Staffa Fissaggio Generatore trier Fixation du G n rateur De Inplanting van de stijgbeugel van de Generator 49 04465 N 2 Bracket Implantati...

Page 36: ...ler 3 12 Aansluitklem Muller 3 12 63 01139 N 1 Terminal Muller 3 12 Klemme Muller 3 12 Mordaza Muller 3 12 Kit Guida corda avviamento a strappo Kit Guide c ble de d marrage par lanceur Geleiderset tre...

Page 37: ...R 4000 B1 Ventola Ventilateur Ventilator 76 03574 N 1 Fan Lufterrad Ventilador Convogliatore alternatore Convoyeur alternateur Geleider wisselstroomdynamo 77 02183 N 1 Alternator conveyor Luftleitblec...

Page 38: ...mostat 90 Termostato 90 Tubo Tuyau Pijp 93 01442 1 2 mt Pipe Rohr Tubo Staffa supp pompa carburante Bride de support pompe carburant Steunbeugel brandstofpomp 94 02188 N 1 Fuel pump bearing bracket Be...

Page 39: ...Vers 001 Energy 4010 B 39 GB Notes...

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