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Technology Solutions

AVE 4300C

EK-

Instruction Manual

Free Space Radar Level Transmitter

Document Number: IM-4300C

www.tek-trol.com

Summary of Contents for TEK-W AVE 4300C

Page 1: ...Technology Solutions T AVE4300C EK W Instruction Manual Free Space Radar Level Transmitter Document Number IM 4300C www tek trol com ...

Page 2: ...e contact Customer Support 796 Tek Drive Crystal Lake IL 60014 USA Tel 1 847 857 6076 www tek trol com No part of this publication may be copied or distributed transmitted transcribed stored in a retrieval system or translated into any human or computer language in any form or by any means electronic mechanical manual or otherwise or disclosed to third parties without the express written permissio...

Page 3: ...Transportation 3 1 4 3 Storage 3 1 4 4 Nameplate 3 2 Product Description 4 2 1 Introduction 4 2 2 Working Principle 4 2 3 Specifications 5 2 4 Dimensional Drawings 6 2 5 Model Chart 7 3 Installations 7 3 1 Mounting Position 8 3 2 Installation at Conical Tank 8 3 3 Incorrect Installation 9 4 Electrical Connection 11 4 1 Wiring Connection 11 4 2 Protection Level 12 5 Operation 13 5 1 Instrument Comm...

Page 4: ...ich forms the basis for the sales contract shall also apply 1 2 3 Information Concerning the Documentation To prevent any injury to the operator or damage to the device it is essential to read the information in this document and the applicable national standard safety instructions This operating manual consists of all the information that is required in various stages such as product identificati...

Page 5: ...uipment Transport the product to the installation site using the original manufacturer s packing whenever possible 1 4 3 Storage If this product is to be stored for an extended period of time before installation take the following precautions Store your product in the manufacturer s original packing used for shipping The storage location should comply with the following requirements o Free from ra...

Page 6: ... Free Space Radar Level Transmitter can be used for some complex measurement conditions such as reactor solid bin etc 2 2 Working Principle The Tek Wave 4300C Radar Level antenna transmits a narrow microwave pulse which is transmitted downward through the antenna When the microwave contacts the surface of the medium it reflected and received by antenna again This received signal transmitted to ele...

Page 7: ...k Resistance Mechanical vibration 32 80ft s2 10m s2 10 to 150 Hz Process Connection NPT or Flange Electrical Connection NPT Two Terminal Block 18 to 22 AWG Wire Protection Class IP67 Output Signal 4 to 20mA with HART Optional Modbus RS485 Fault Signal current output unchanged 20 5mA 22mA 3 9mA Integration time 0 to 50s adjustable Power Supply 16 to 26VDC Power Consumption Max 22 5mA 1w Permissive ...

Page 8: ...ve 4300C www tek trol com 6 2 4 Dimensional Drawings Fig 2 Front View Fig 3 Side View Fig 4 Top View Fig 5 Tek Wave 4300C Free Space Radar Level Transmitter Line Size in mm D in mm H in mm 2 50 1 φ46 5 140 2 NPT H D Ø5 125mm M20x1 5 2 3 4 66mm NPT ...

Page 9: ... Connection A 2 NPT B 3 150 Flange C 4 150 Flange D 3 300 Flange X Special Electrical Connection 1 NPT Two X Special Power Supply A 16 to 26VDC X Special Range 1 90 feet 30 Meters Options TAG SS Tag FC Factory Configuration 3 Installations This section covers instruction on installations and commissioning Installations of the device must be carried out by trained qualified specialists authorized t...

Page 10: ...m distance of 8 200mm between instrument and vessel all during installation 3 2 Installation at Conical Tank Fig 7 Installation at Conical Tank in Top Plane The conical tank s top plane can be installed in the middle of the tank top to ensure that the cone bottom can be measured Fig 8 Installation at Conical Tank in inclined Plane 1 Reference Plane 2 Vessel Center or Symmetrical Axis ...

Page 11: ...use the inclined solid surface may cause echo attenuation or even signal loss 3 3 Incorrect Installation The conical tank cannot be installed above the feed port CAUTION Sunshade and rainproof measures shall be taken during outdoor installation Fig 9 Installation at Conical Tank When there is an obstacle in the tank that affects the measurement installing a reflection plate for normal measurement ...

Page 12: ... have a larger signal threshold than real echoes because multiple echoes can be concentrated through the top Therefore it cannot be installed in the center position Fig 11 Installation at Round Tank Height requirement of connecting pipe the antenna must extend at least 3 8 10mm into the tank Fig 12 Installation with Height Requirement 3 4 10mm ...

Page 13: ...as installation must comply with the corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings 4 1 Wiring Connection 4 to 20mA or Hart two wire system power supply and output current signal share a two core shielded cable Refer to technical data for specific power supply voltage range A safety barrier should be placed between the power supply ...

Page 14: ...k the nameplate of the instrument to ensure that the product specifications meet your requirements Please ensure that the supply voltage is consistent with the requirements on the instrument nameplate 4 2 Protection Level The Tek Wave 4300A Free Space Radar Level Transmitter fully meets the requirements of protection grade IP66 67 Please ensure the water resistance of cable sealing head as shown i...

Page 15: ...e cable sealing head see 2 o Please block the unused electrical interface with a blind plug see 3 5 Operation 5 1 Instrument Commissioning 5 1 1 Different Debugging Method Display or Key Upper computer debugging Hart hand programmer 5 1 1 1 Display or Key The instrument is debugged by four buttons on the display screen The language of the debug menu is optional After debugging it is generally used...

Page 16: ...ammer 5 2 Display or Adjustments Adjustments can be done with four buttons on the view point Optional menu languages are available View point is only used for display after adjustments Measurement results would be displayed on the LCD 24VDC 1 2 3 4 24VDC 1 2 3 1 RS232 interface USB interface 2 Tek Wave 4300C Free Space Radar Level Transmitter 3 HART adapter 4 250Ω resistance 1 HART Hand Programmer...

Page 17: ...lay the contents of parameters Exit programming mode and return to higher menu level Display Echo Wave 5 3 Menu 5 3 1 Program Operations Enter program mode by press Press after each parameter modify Otherwise the modification will be abandoned Press to quit program status 5 3 2 Edit Parameter The first digit of the edit parameter is displayed in black background Modify digit with Edit next digit w...

Page 18: ...linear scaled current output At main menu select basic settings with and press to confirm Press for edit the percentage value Press again to confirm the modification and furthermore you can edit the corresponding distance value please refer edit parameter section to edit parameters 5 3 3 1 2 Maximum Adjustments Maximum adjustment setting regulates the linear scaled current output At main menu sele...

Page 19: ...t the medium to be solid or liquid and another relative factor Move arrow with Solid or liquid medium can be selected Press to confirm the selection and enter Fast level change submenu Fast Level Change o Press to enter Fast Level Change Confirmation o Move arrow with to Select Yes or No for Fast level change o Press to confirm the selection First Echo OK OK OK ...

Page 20: ...dB Big Increase first echo by 10dB Bigger Increase first echo by 20dB Biggest Increase first echo by 40dB Agitated Surface or Large Angler Repose o Press to enter Agitated surface or Large angler repose menu o Press to move the arrow select whether the liquid surface is fluctuating or whether the solid is a large number of angles o Press to confirm the selection Foaming or Powder Dust o Press to e...

Page 21: ...terial properties edit menu Low DK o Press to move the arrow select Yes or No for medium with Low DK o Press to confirm the selection Measuring in Tube When measurement is carried through a tube it is limited for the liquid medium The tube diameter must be set in this menu to rectify the measuring error If the selection is Yes then confirmed by the tube diameter is required Press the value can be ...

Page 22: ...asured value and the output current Linear or non linear mapping can be selected in this menu For the non linear correlations parameters setting must be done by a computer previously Press to move the arrow select linear or non linear Press to confirm the modification 5 3 3 1 6 Scaled Units The unit of the scaled output value can be set in this menu 5 3 3 1 7 Scaling Edit parameter value Press to ...

Page 23: ...d Area When a stationary obstacle is measured near the surface of the sensor and the maximum height is not reached you can use the setting function of the blind area to avoid measuring errors Press to enter the blind area setting menu 5 3 3 1 10 Sensor Tag In the menu Sensor TAG you edit a 11 digit measurement loop designation The character set comprises letters from A Z and Numbers from 0 9 5 3 3...

Page 24: ... to select different display types of the measured value Press to confirm 5 3 3 2 2 LCD Contrast adjustments Press to adjust the B W contrast Increase contrast with decrease contrast with Confirm with 5 3 3 3 Diagnostics Diagnostics menu provides running status of the sensor Press to confirm OK OK OK OK ...

Page 25: ...to zero at menu 5 3 3 3 2 Measurement Status 5 3 3 3 3 Echo Curve In this menu different curves can be selected to be displayed Press to select the curve When the curve is displayed by enter Curve Zoom function menu Press to select menu for X Y axis zoom in or zoom out Press to confirm For X axis zoom through to mark the start position for zoom Press to confirm OK OK ...

Page 26: ...elect simulation mode Press to confirm Three types of simulation as follows o Percent The output current is decided by a percent value 100 is relative to 20mA 0 is relative to 4mA o Current the output current is regulated by a current value o Distance the output current is decided by a distance value o The output current depends on minimum maximum adjustments and mapping 5 3 3 4 Service Trained te...

Page 27: ...rt the operation Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as a false signal The filling level would then no longer be detectable in this area To edit a false echo curve press the button move the arrow to the desired section will be present Press to confirm This feature has been built on false echo to edit or ...

Page 28: ...When the editor has been confirmed false echo conditions required to be false Press to exist edit menu Press to save the above changes 5 3 3 5 Current Output 5 3 3 5 1 Output Mode Select output current as 4 to 20mA or 20 to 4mA 4 to 20mA mean the minimum level is corresponding to 4mA and the maximum level is corresponding to 20mA 20 4mA mean the minimum level is corresponding to 20mA and the maxim...

Page 29: ...the minimal output current is 4mA or 3 8mA When the arrow points at fail mode press to get minimum current menu Press to confirm Press to select menu Press to confirm 5 3 3 5 4 Reset Basic settings Reset settings modified with view point to the default values Factory settings Reset special settings as well as basic settings to default values Peak measured values Reset the minimum or maximum level ...

Page 30: ...lish and Chinese are available Press to change it 5 3 3 5 7 HART Operation Mode HART offers standard and multidrop mode The standard mode with the fixed address 0 means output of the measured value as 4 to 20 mA signal In multidrop mode up to 15 sensors can be operated on one two wire cable In this menu you determine the HART mode and enter the address for multidrop Press to select HART operation ...

Page 31: ...ns 5 3 3 8 Distance Adjustments Distance adjustments is used to correct the difference between the measured value and actual distance Press to enter Distance Adjustments 5 3 3 8 1 Threshold Setting Threshold setting is used to set the significant size of the echo threshold The threshold set higher to respond effectively to fluctuations in Degree which excludes the small signal clutter Note If you ...

Page 32: ...Tek Wave 4300C www tek trol com 30 5 3 3 9 Info In this menu the most important sensor information can be displayed o Sensor type o Serial number 6 digit number o Date of manufacture o Software version Press to enter the Info display menu OK ...

Page 33: ...TechnologySolutions Instruction Manual Tek Wave 4300C www tek trol com 31 6 Menu Tree ...

Page 34: ...TechnologySolutions Instruction Manual Tek Wave 4300C www tek trol com 32 ...

Page 35: ...cts and solutions for process power and oil gas industries Tek Trol provides process measurement and control products for Flow Level Temperature Pressure Measurement ControlValves Analyzer systems We are present in 15 locations globally and are known for our knowledge innovative solutions reliable products and global presence PO Box 121Windsor Colorado 80550 USA Sales 1 847 857 6076 Florijnstraat ...

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