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One Stage Boiler Control 253

D 253

- Data Brochure

05/97

The One Stage Boiler Control 253 is a microprocessor-based control designed to regulate the sup-
ply water temperature from a single boiler based on the outdoor temperature. To avoid boiler short
cycling and large temperature swings, the 253 is able to continuously adjust the boiler differential.

The 253 includes functions such as Warm Weather Shut Down (WWSD), Minimum Boiler setting, and
a Starting Temperature setting. The control has a digital, liquid crystal display (LCD) that normally
displays the Boiler Supply temperature, but can display other temperatures and settings.

Control Strategy  . . . . . . . . . . . .

pg. 1

Testing the Control   . . . . . . .  pg. 6

Sequence of Operation . . . . . . . pg. 2

Error Messages.  . . . . . . . . . .  pg. 7

Installation . . . . . . . . . . . . . . . . .

pg. 3

Technical Data  . . . . . . . . . . .   pg. 8

Settings  . . . . . . . . . . . . . . . . . . .

pg. 4

Limited Warranty   . . . . . . . . .  pg. 8

Input
24 V (ac)
Power Supply

Input

Outdoor Sensor

Included

Output
Boiler

Input

Boiler Sensor

Included

Item

4

Boiler

5

6

T

1

H1

1461

PRGM

F C

WWSD

24 V 50/60 Hz 3 VA
120 V (ac) 5 A 1/6 hp
pilot duty 240 VA

Power:

Boiler Relay:

Mar 97

31000265

- displays control settings

- displays hundreds of hours of use

- displays hours of use

Press & Hold:

Item

One Stage Boiler
Control 253

2

3

Com

Sen

Boil
Sen

Out

Sen

No power

7

8

Power

R+ C-

NRTL /C
LR 58223

R

USE

(hours)

Minimum Boiler

Differential

Curve

Boiler Supply

  Target Boiler

Starting Temp.

H. Dem

Boiler

OUTDOOR

Signal wiring must be

rated at least 300V

Input
Heat Demand

Made in Canada

Control Strategy

OUTDOOR RESET 

In order to properly control a hot water heating system, the heat supplied
to the building must equal the heat lost by the building.

• The heat supplied to a building is proportional to the temperature of the
supply water and the surface area of the heating element. A small surface
area such as baseboard radiators requires a higher water temperature
than a larger surface area such as radiant floors.

• The heat lost from a building is dependent on the outdoor temperature,
as well as other factors. As the outdoor temperature drops, the building
heat loss increases.

Constant

Room Temperature

Outdoor

Temperature

Drop

Heat
Loss

Increase

WWSD

Boiler Supply

Target Boiler

Starting Temp.

    Minimum Boiler

    Differential
Curve

H. Dem

Boiler

R

Use

(hours)

One Stage Boiler
Control 253

Item

NRTL/C

LR 58223

F

Summary of Contents for One Stage Boiler Control 253

Page 1: ... Mar 97 31000265 displays control settings displays hundreds of hours of use displays hours of use Press Hold Item One Stage Boiler Control 253 2 3 Com Sen Boil Sen Out Sen No power 7 8 Power R C NRTL C LR 58223 R USE hours Minimum Boiler Differential Curve Boiler Supply Target Boiler Starting Temp H Dem Boiler OUTDOOR Signal wiring must be rated at least 300V Input Heat Demand Made in Canada Cont...

Page 2: ...s possible for maximum efficiency Differential An on off boiler must be operated with a differential in order to prevent short cycling When the supply water temperature drops below the bottom rail of the differential the boiler is turned on The boiler is then kept on until the supply water temperature rises above the top rail of the differential If the differential is too wide there can be large s...

Page 3: ...ur responsibility to ensure that this control is safely installed according to all applicable codes and standards This electronic control is not intended for use as a primary limit control Other controls that are intended and certified as safety limits must be part of the control circuit STEP ONE GETTING READY Check the contents of this package If any of the contents listed are missing or damaged ...

Page 4: ...d Connect the C side of the transformer to terminal T 6 through a switching device This provides a heat demand to the control Caution The C of the same transformer used to power up the control must be used to provide the heat demand Sensor and Unpowered Input Connections Do not apply power to these terminals as this will damage the control Outdoor Sensor Connect the two wires from the Outdoor Sens...

Page 5: ... in outdoor temperature The Curve setting can be calculated from the following formula design supply temperature Starting water temperature Heating Curve WWSD design outdoor temperature Curve Heating Curve Setting Examples Example 1 Example 2 Example 3 Design Supply Water Temperature 180 F 82 C 180 F 82 C 180 F 82 C Starting Water Temperature 70 F 21 C 150 F 66 C 160 F 71 C Design Outdoor Temperat...

Page 6: ...pply pointer WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve F H Dem Boiler WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve PRGM F C When the control is powered up a version number followed by all display elements are turned on After approximately 5 seconds the control automatically goes into operating mode OUTDOOR H Dem Boiler WWSD...

Page 7: ...70 Refer to the troubleshooting section above for operation details WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve OUTDOOR H Dem Boiler Outdoor Sensor Open Circuit WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve OUTDOOR H Dem Boiler WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve OUTDOOR H Dem Boile...

Page 8: ...n compliance with the local codes and ordinances or if due to defective installation of the product The warranty applicable to a product is as set out in the statement of warranty policy the Warranty above receipt of which is hereby acknowledged The liability of tekmar is limited to those obligations identified in the warranty as obligations of tekmar The warranty is understood to be in substituti...

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