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2

Heating Curve  



Operation of a hot water heating system can generally be improved by modulating the
supply water temperature as the outdoor temperature changes. Using this approach, the
heat lost from the building is matched by the heat input to the building. A tekmar reset
control utilizes a heating curve to set the relationship between outdoor temperature and
supply water temperature. The heating curve determines the amount the supply water
temperature is raised for every 1

°

 drop in outdoor air temperature, and it is determined

from the starting point and the system design conditions. The heating curve is sometimes
called an outdoor reset ratio.

Heating Curve Starting Point 

 

All heating curves begin at the heating curve starting point. This point is a combination
of an adjustable starting water temperature setting and the WWSD point.

Starting Temperature 

 

When the outdoor temperature is cold
enough to start the heating system, the
control should provide a preset starting
supply water temperature. If the Starting
Temperature setting is adjusted, the heat-
ing curve is shifted vertically.

Warm Weather Shut Down (WWSD)

When the outdoor air temperature is
warmer than the Warm Weather Shut
Down setting, no additional heat is re-
quired in the building; therefore, the heat-
ing system can be shut down. When the
WWSD temperature is adjusted, the heat-
ing curve is shifted horizontally.

BOILER OPERATION 

The supply water temperature from a boiler can be controlled by cycling the boiler on and
off. Modulation of the boiler’s operating temperature in hot water heating systems not only
provides more comfort but also offers significant energy savings. The cooler the boiler runs,
the more efficient it is due to less heat losses up the flue and reduced boiler jacket losses.

Minimum Boiler Supply   



Most boilers require a minimum supply water temperature in order to prevent corrosion
from flue gas condensation. The control should therefore only modulate the boiler supply
water temperature down to the boiler manufacturer’s minimum recommended operating
temperature. Some boilers are designed to condense and should be operated at low
water temperatures as much as possible for maximum efficiency.

Differential 

 

An on / off boiler must be operated with a differential in order to prevent
short cycling. When the supply water temperature drops below the
bottom rail of the differential, the boiler is turned on. The boiler is then
kept on until the supply water temperature rises above the top rail of
the differential. If the differential is too wide, there can be large supply
water temperature swings; however, if the differential is too narrow, the
boiler short cycles and operates inefficiently. This control can auto-
matically calculate the boiler differential in order to achieve an appro-
priate balance between temperature swings and boiler efficiency. This
also permits the control to adapt to changing loads and conditions.

Sequence of Operation

POWERING UP THE CONTROL 

After the 253 is powered up, a software version number is displayed and is followed by a test
of all LCD segments. After 5 seconds the control displays the boiler supply water temperature.

HEAT DEMAND 

The 253 requires a heat demand in order to control the boiler supply water temperature.
When terminal 

T is connected to terminal C- (6 and 8), the control receives a heat demand.

The

 H. Dem pointer flashes for up to 30 seconds and then turns on solid. The flashing

represents a built in delay for turning on the boiler.

Outdoor air  temperature

50

(10)

30

(-1)

10

(-12)

-10

(-23)

70

(21)

3.6 3.0 2.4 2.0

1.6

1.2

0.8

0.4

1.0

0.6

90

(32)

Heating

Curve

Starting

Point

°

F

(

°

C)

Supply water temperature

110

(43)

70

(21)

90

(32)

210

(99)

170

(77)

150

(65)

130

(54)

190

(88)

0.2

Outdoor air  temperature

50

(10)

30

(-1)

10

(-12)

-10

(-23)

70

(21)

90

(32)

WWSD

Temperature

°

F

(

°

C)

Supply water temperature

110

(43)

70

(21)

90

(32)

210

(99)

170

(77)

150

(65)

130

(54)

190

(88)

2.0

WWSD Adjustment

Outdoor air  temperature

50

(10)

30

(-1)

10

(-12)

-10

(-23)

70

(21)

2.0

90

(32)

Starting

Water

Temperature

°

F

(

°

C)

Supply water temperature

110

(43)

70

(21)

90

(32)

210

(99)

170

(77)

150

(65)

130

(54)

190

(88)

Starting Water Temperature Adjustment

Outdoor air  temperature

50

(10)

30

(-1)

10

(-12)

-10

(-23)

70

(21)

3.6 3.0

2.0

1.6

1.2

0.8

0.4

0.6

90

(32)

°

F

(

°

C)

Supply water temperature

110

(43)

70

(21)

90

(32)

210

(99)

170

(77)

150

(65)

130

(54)

190

(88)

2.4

1.0

Heating

Curve

Starting

point

Minimum Boiler

Supply Setting

130

°

F

0.2

Supply W

ater 

T

emperature

Time

Differential = 10

°

F (5

°

C)

165

°

F(74

°

C)

B

o

ile

r

o

ff

B

o

ile

r

o

n

155

°

F (68

°

C)

160

°

F (71

°

C)

B

o

ile

r

o

ff

B

o

ile

r

o

n

Zone Valve Motor

End Switches

M

M

To control

C
R

Summary of Contents for One Stage Boiler Control 253

Page 1: ... Mar 97 31000265 displays control settings displays hundreds of hours of use displays hours of use Press Hold Item One Stage Boiler Control 253 2 3 Com Sen Boil Sen Out Sen No power 7 8 Power R C NRTL C LR 58223 R USE hours Minimum Boiler Differential Curve Boiler Supply Target Boiler Starting Temp H Dem Boiler OUTDOOR Signal wiring must be rated at least 300V Input Heat Demand Made in Canada Cont...

Page 2: ...s possible for maximum efficiency Differential An on off boiler must be operated with a differential in order to prevent short cycling When the supply water temperature drops below the bottom rail of the differential the boiler is turned on The boiler is then kept on until the supply water temperature rises above the top rail of the differential If the differential is too wide there can be large s...

Page 3: ...ur responsibility to ensure that this control is safely installed according to all applicable codes and standards This electronic control is not intended for use as a primary limit control Other controls that are intended and certified as safety limits must be part of the control circuit STEP ONE GETTING READY Check the contents of this package If any of the contents listed are missing or damaged ...

Page 4: ...d Connect the C side of the transformer to terminal T 6 through a switching device This provides a heat demand to the control Caution The C of the same transformer used to power up the control must be used to provide the heat demand Sensor and Unpowered Input Connections Do not apply power to these terminals as this will damage the control Outdoor Sensor Connect the two wires from the Outdoor Sens...

Page 5: ... in outdoor temperature The Curve setting can be calculated from the following formula design supply temperature Starting water temperature Heating Curve WWSD design outdoor temperature Curve Heating Curve Setting Examples Example 1 Example 2 Example 3 Design Supply Water Temperature 180 F 82 C 180 F 82 C 180 F 82 C Starting Water Temperature 70 F 21 C 150 F 66 C 160 F 71 C Design Outdoor Temperat...

Page 6: ...pply pointer WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve F H Dem Boiler WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve PRGM F C When the control is powered up a version number followed by all display elements are turned on After approximately 5 seconds the control automatically goes into operating mode OUTDOOR H Dem Boiler WWSD...

Page 7: ...70 Refer to the troubleshooting section above for operation details WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve OUTDOOR H Dem Boiler Outdoor Sensor Open Circuit WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve OUTDOOR H Dem Boiler WWSD Boiler Supply Target Boiler Starting Temp Minimum Boiler Differential Curve OUTDOOR H Dem Boile...

Page 8: ...n compliance with the local codes and ordinances or if due to defective installation of the product The warranty applicable to a product is as set out in the statement of warranty policy the Warranty above receipt of which is hereby acknowledged The liability of tekmar is limited to those obligations identified in the warranty as obligations of tekmar The warranty is understood to be in substituti...

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