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Teikoku USA | Chempump

Instruction Manual G-Series

22

 

new bearing and then calculate if the new bearing length will put 
end play back in tolerance. If end play still exceeds the maximum 
allowable, then the impeller or front bearing housing seal faces 
(and in the case of Models GVD, GVE, GVHS and GG the pump 
casing seal faces) must be worn beyond a tolerable limit and must 
be repaired or replaced.  (It should be noted that under proper op-
erating conditions, wear on these parts due to axial thrust forces 
will be negligible and will normally not require replacement.) At 
the time the impeller seal face is inspected for wear, also visually 
inspect the wearing rings and front impeller hub for any notice-
able signs of wear. If excessive grooving or scoring of the wear 
rings or impeller hub is noticed, the impeller must be replaced.

Table 4-3. End Play

Model*

End-Play

Inch

GA, GB, GC  

.084"-.104"

GVBS

.084"-.106"

GVE

.101"-.137"

GVD, GVHS

.032"-.068"

GG

.102"-.138"

GVM

.068"-.096"

GLD

.067"-.073"

N2S

.040"-.060"

On Teikoku pumps with thrust bearings, the end play tolerances 
are slightly different than new thrust bearing pumps. In GA, GB 
and GC models the thrust is taken from the large flange on the 
bearing and the gap between the rotor and front bearing. The 
remaining models take the thrust from the impeller to the front 
ring and the front bearing face to the rotor. 

Table 4-4

 indicates 

end play tolerances for thrust bearing models.

Table 4-4. End Play on Thrust Bearing

Model*

End-Play New

Inch

GA, GB, GC  

.086"-.140"

GVBS

.083"-.107"

GVE

.084"-.104"

GVD

.012"-.042"

GVHS

.022"-.042"

GG

.050"-.070"

GVM

.030"-.056"

4.2.4  Stator Assembly Inspection

The complete stator assembly should be visually inspected for 
cracks, breaks, pitting, or corrosion in the stator liner which might 
destroy the effectiveness of the barrier. Inspect the wiring of the 
stator assembly by checking the visible portion of the connector 
leads for cracked, broken, or frayed insulation, then check the 
condition of the motor windings by taking resistance readings 
with an ohmmeter and a megger. If the ohmmeter readings are 
not within 20% of the values shown in 

Table 4-9

, the stator as-

sembly must be replaced.

4.2.5  General Inspection

1.   Inspect the impeller nut threads on the rotor shaft to insure 

they are not cut, pressed, or stripped. Models GA, GB, GC, 
GVBS and GLD have left-hand threads.  Models GVD, GVE, 
GVHS, GG, GVM, and N2S have right-hand threads.

2.   Be sure that all mating faces are free of nicks and burrs so that 

they will present a smooth face, insuring a good seal. Clean 
off any traces of old gasket material.

3.   Make sure all parts are clean. Inaccessible areas may be cleaned 

with a small brush or suit ably pointed tool. The circulation line 
should be blown out with filtered, oil-free compressed air.

4.3  Lubrication

The G-Series pump requires no external lubrication. Bearing sur-
faces and other parts are lubricated and cooled by the fluid being 
pumped.

4.4  Cooling

The motor rear bearing housing temperature is a direct indication 
of the efficiency of the cooling and lubrication functions of the 
fluid circulation through the motor section of the pump. If at any 
time during operation the rear bearing housing appears overheat-
ed, check the temperature of the fluid being pumped. Check rear 
bearing housing temperature with a thermocouple to assure that 
it does not exceed the pumped fluid temperature (assuming that 
no auxiliary means of cooling the recirculation flow is used such 
as heat exchangers, jacketed circulation tubes, etc.). Rear bearing 
housing temperature can also be checked by using a pyrometer or 
a standard thermometer, held against the retainer by putty.

If the pumped fluid temperature is satisfactory, overheating is 
most probably caused by a restriction in the circulation tube.

Table 4-2. Bearing and Journal Dimensions

Motor*

Shaft

Outisde

Dia. New

Bearings

Inside Dia. 

New

Diametrical Clearnace

Bearings to Journal

Bearing Lengths 

(inches)

New

Max.

Allow.

Front

Bearing

Rear

Bearing

Thrust 

Surfaces

GA, GB, GC

GVBS, GLD

0.9143"-0.9150"

0.9175"-0.9185"

.0025"-.0042"

.013"

1-3/4"

1-3/4"

2.609"

(frt brg)

GVE, GVD 

GVHS, GG

1.1833"-1.1840"

1.1888"-1.1890"

.0048"-.0057"

.014"

4"

2"

0.406"

GVM

1.4893"-1.4900"

1.4950"-1.4960"

.0050"-.0067"

.014"

4-3/8"

3-1/4"

-

N2S-30\40\50

Frt: 1.4893"-1.4900"

Rear: 1.1833"-1.1840"

1.4950"-1.4960"

1.1888"-1.1890"

.0050"-.0067"

.0048"-.0057"

.014"

.014"

4-3/8"

-

-

2

-

-

Summary of Contents for CHEMPUMP BS

Page 1: ...INSTRUCTION MANUAL for Installation Operation and Maintenance JUNE 2019 CHEMPUMPTM G SERIES Sealless Canned Motor Pump With Teikoku Rotary Guardian TRG...

Page 2: ...ormation and recommendations Applicable Standards and Regulations The G Series pump conforms to the following standards 1 American Society of Mechanical Engineers ASME B 16 5 2 Canadian Standards Asso...

Page 3: ...or liquid is present You must take measures if the possibility exists that the gas or liquid is toxic or hazardous to personnel or the environment Hazard Do not remove any bolts on pump motor or drain...

Page 4: ...e 60 Hertz 13 Table 2 7 Oil Volume in Stators 14 Table 2 8 Standard Recirculation Flow Rates 14 Table 2 9 Circulating Tube Size 14 Table 4 1 Recommended Tools 21 Table 4 2 Bearing Journal Dimensions 2...

Page 5: ...over 50 years G Series pumps feature automatic hydraulic thrust balance replaceable thrust surface design direction of rotation indication and precision front and rear bearings G Series are capable of...

Page 6: ...he motor moves forward to lubricate the front bearing and then exits the motor section through the front bearing housing The fluid returns to the high pressure region of the impeller for joining the p...

Page 7: ...rotor thus hermetically sealing off the rotor core from contact with the liquid being pumped 1 4 Bearings The bearings for the unit are metal sleeved or sleeveless and have a molded carbon graphite in...

Page 8: ...st balance is generated by the pressure of the internally circulated pumped fluid flowing into a balance chamber just to the rear of the impeller When a change in load tends to change the position of...

Page 9: ...ed in the Appendix of this manual Note Experience has proven that most pump troubles result from poor suction conditions including insufficient NPSH The suction line must have as few pressure drops as...

Page 10: ...s to the same suc tion line provide gate valves so that any pump can be isolated from the line Install gate valves with stems horizontal to avoid air pockets Globe valves should be avoided particularl...

Page 11: ...avy overloads This protection must be provided for by the current overload relay heaters in the magnetic starter The rating of the heaters should be high enough to avoid nuisance cut outs under runnin...

Page 12: ...200 200 4 1 0 1 1 2 2 250 175 112 7 40K 3450 200 200 4 3 0 1 1 2 2 200 200 143 8 50K 3450 400 250 5 4 0 2 2 1 2 250 250 174 8 Table 2 3 G Series Electrical Data G Series Model Motor Size Start KVA Ful...

Page 13: ...0K 3450 60 80 3 6 1 1 1 4 100 70 46 0 40K 3450 100 80 3 4 1 1 1 4 80 80 57 5 50K 3450 100 90 3 4 1 1 1 4 90 90 69 0 Table 2 5 Electrical Wiring Data for 460 Volt 3 Phase 60 Hz G Series Pumps G Series...

Page 14: ...roduced in this manner should approximate the standard flow rates listed in Table 2 8 below Table 2 7 Oil Volume in G Series Stators G Series Model Motor Size Volume of Oil Fluid Ounces GA GA GB GC GB...

Page 15: ...to the circulating tube port in the rear bearing housing 2 Run the tubing from the connection port fitting in the rear bearing housing back to the vapor space of the suction re ceiver preferably above...

Page 16: ...abricated are also avail able for higher pressures 2 4 6 Heat Exchanger Similar to the water jacket in every respect except for the pro vision of corrosion resistant tubing heat exchangers whether rem...

Page 17: ...Teikoku USA Chempump Instruction Manual G Series 17 Figure 2 8 Removable Water Jacket Figure 2 9 Removable Heat Exchanger...

Page 18: ...ts a manual reset of the process controller is required B Dual pumps 20 Second Delay A Pump low differential pressure trip 60 Second Delay B Pump start 20 Second Delay B Pump low differential pressure...

Page 19: ...oku TRC 1 hand held direction of rotation indicator is available from Teikoku USA This portable device can be used to confirm the rotation of any motor 1 Verify suction valve is 100 open 2 Set dischar...

Page 20: ...period of two weeks or more the following inspections shall precede its operation a Check secureness of base hold down bolts if supplied b Check terminal box for moisture and tightness of fittings c U...

Page 21: ...ring wear on the wear indicator 1 Measure the inside diameters of the front and rear bearings and compare to the diameter of the rotor shaft journal If the difference in diameters is greater than that...

Page 22: ...re not within 20 of the values shown in Table 4 9 the stator as sembly must be replaced 4 2 5 General Inspection 1 Inspect the impeller nut threads on the rotor shaft to insure they are not cut presse...

Page 23: ...ARNING PERSONNEL SAFETY HAZARD WILL EXIST IF THIS STEP IS NOT FOLLOWED 3 Drain pump 4 Begin disassembly carefully examining each part for corrosion or wear 5 Remove circulating tube back flush piping...

Page 24: ...e housing 8 Remove the screw and lock washer holding the rear bearing to the rear bearing housing and then remove the rear bearing If the pump is equipped with a bearing wear detector please refer to...

Page 25: ...Begin disassembly carefully examining each part for evidence of corrosion or wear 5 Remove water jacket or heat exchanger cooling inlet and drain connections if used 6 Remove circulation tube back fl...

Page 26: ...amaged or inoperative for any reason will be re paired at the factory at minimum cost and returned to the cus tomer as quickly as possible Caution Before returning units to the factory for examination...

Page 27: ...460 575 230 460 575 R R R R R R 1 73 6 92 10 80 1 02 4 08 6 38 0 04 0 26 0 26 0 03 0 12 0 19 GVD GVE GVHS GG 10K 10K 10K 15K 15K 15K 20K 20K 20K 230 460 575 230 460 575 230 460 575 R R R R R R R R R 0...

Page 28: ...S T Model 34 Appx G Curve GVD T Model 35 Appx H Curve GVE T Model 36 Appx I Curve GVHS T Model 37 Appx J Curve N2S 10 15 20K 38 Appx K Curve N2S 30 40 50K 39 Appx L Sectional View GVBS 40 Appx M Secti...

Page 29: ...akes the guesswork out of confirming the correct rotation of the motor It is light compact and easy to use Not only can this be used on Teikoku canned motors but other three phase induction motors as...

Page 30: ...ller clogged Remove obstructions in impeller Wrong direction of rotation Reverse any two motor leads Damaged impeller Impeller must be repaired or replaced Pump loses prime after starting Pump not pro...

Page 31: ...220 230 GVHS 400 420 220 230 GG 250 260 220 230 GKS 400 420 220 230 GK 400 420 220 230 GVM 220 230 220 230 GN GP GPS GRS CONSULT FACTORY Torque Values Torque should be applied to bolt sets in increasi...

Page 32: ...full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while handling clean water at 20oC and at sea level Performance...

Page 33: ...mbers beneath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while handling clean...

Page 34: ...eath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while handling clean water at...

Page 35: ...GVBS T NPSH wire to water Numbers beneath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on sh...

Page 36: ...ire to water Numbers beneath model designations indicate full load kilowatt ratings for the referenced motor load lines When pumping fluids with specific gravities Curves are based on shop test while...

Page 37: ...99 108 HEAD ft 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 GPM 0 40 80 120 160 200 240 280 320 360 400 440 480 NPSHR mtr 0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 HEAD mtr 0 6 1...

Page 38: ...0 80 120 160 200 240 280 320 360 400 440 480 GPM 0 20 40 60 80 100 120 140 160 180 NPSHR m 0 0 1 5 3 0 4 5 6 0 7 5 9 0 10 5 12 0 13 5 15 0 16 5 18 0 NPSHR ft 0 5 10 15 20 25 30 35 40 45 50 55 60 HEAD...

Page 39: ...m 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 HEAD m 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 NPSHR ft 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52...

Page 40: ...0 80 100 120 140 160 180 200 220 NPSHR m 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 HEAD m 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 NPSHR ft 0 2 4 6 8 10 12 14 16 18 20 22 24 26...

Page 41: ...Teikoku USA Chempump Instruction Manual G Series 41 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx M Sectional View GVBS...

Page 42: ...Teikoku USA Chempump Instruction Manual G Series 42 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx N Sectional View GA GB GC...

Page 43: ...Teikoku USA Chempump Instruction Manual G Series 43 Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC Appx O Sectional View GVD GVE GVHS...

Page 44: ...Teikoku USA Chempump Instruction Manual G Series 44 Appx P Sectional View N2S...

Page 45: ...Teikoku USA Chempump Instruction Manual G Series 45 A B C Containment Reliablity Safety by Design CHEMPUMP TEIKOKU USA INC 5 of 13 Appx Q Terminal Assembly Box...

Page 46: ...ipment CHECK ONE OF THE FOLLOWING The pump has been flushed by following steps A through Both the complete pump and the stator assembly have A3 of the Teikoku USA Flushing Procedure on page 2 of been...

Page 47: ...WOUND B1 REMOVE THE RELIEF VALVE INSERT A SCREWDRIVER INTO THE RELIEF VALVE ADAPTER AND PRY THE LISK FILTER TO ONE SIDE REMOVE THE CONNECTION BOX FROM THE LEAD NIPPLE AND CHIP AWAY THE POTTING COMPOUN...

Page 48: ...COVER AND THE TERMINAL PLATE D2 WHEN PROCESS FLUID IS IN STATOR WINDING SUPPLY FLUSHING FLUID TO THE OPENING FOR SUFFICIENT TIME TO FULLY NEUTRALIZE THE PROCESS FLUID AFTER WASHING IS COMPLETED DRAIN...

Page 49: ...F THE REFUSAL These requirements are essential to Teikoku USA s safety practices and reviews that serve to protect all of Teikoku USA s associates visitors and customers Teikoku USA thanks you in adva...

Page 50: ...nsylvania 959 Mearns Road Warminster PA 18974 215 343 6000 Texas 5889 Bingle Road Houston TX 77092 713 983 9901 Ohio 27881 State Route 7 Marietta OH 45750 740 538 5332 www teikokupumps com HE 12270 12...

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