Tecnotion UC3 Series Manual Download Page 1

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Ironless linear motor manual

Summary of Contents for UC3 Series

Page 1: ...Ironless linear motor manual...

Page 2: ...basic components of a Tecnotion ironless linear motor and additional components to complete the whole motion system The manual further informs about important design and installation aspects of the l...

Page 3: ...aning 9 3 2 1 Tools 3 2 2 Cleaning instructions 3 3 Installation 11 3 4 Requirements for the mounting surface 12 3 5 Magnet yoke mounting 13 3 6 Coil unit mounting instructions 14 3 7 Electrical conne...

Page 4: ...e it in an uncontrolled way Do not expose the magnets to temperatures higher than 70 C The magnets may be demagnetized at higher temperatures Unpack the Linear Motor and check its integrity If there i...

Page 5: ...n there is any doubt about the safety of the Linear Motor do not use it and contact your supplier The Linear Motor is powered by a servo amplifier In case of a power disruption or fatal error this may...

Page 6: ...ation manual are manufactured in accordance with European directive 2006 95 EC and in conformity with the following standards see table 1 1 Tecnotion B V declares that the UC and UF linear motors ment...

Page 7: ...slide the type bearings or the kind of dampers depend of the required application For instance the mounting frame and the slide should be designed in such a way that a correct air gap between coil uni...

Page 8: ...ng torque 1 0 2 0 Nm 2 0 3 0 Nm 3 0 5 0 Nm 3 0 5 0 Nm Bolts for magnet yoke steel M4x25 DIN912 M5x35 DIN912 M6x40 DIN912 M6x50 DIN912 Dowel pins for magnet yoke optional 3h8 DIN7 Table 2 4 Bolts for c...

Page 9: ...cards pacemakers or other magnetic information carriers may be damaged if they are brought within 25cm of the magnet yokes The magnet yoke and coil unit can be damaged when cleaned with a non prescrib...

Page 10: ...g wipes Only move the IPA cleaning wipe in one direction do not move back and forward This will enhance the cleaning action 10 Clean the inside of the magnet yoke with an IPA cleaning wipe and a cotto...

Page 11: ...sitioned and fixed to the frame The operation of bearings and dampers should be tested as well as the guidance of the moving cables The correct installation order is for electrical safety reasons 1 Mo...

Page 12: ...tolerances U series The track of the magnet yokes from now on to be called the magnet track and the coil unit have to be aligned with respect to each other Note that this has to be accomplished by th...

Page 13: ...1m of the magnet yokes The magnet yokes do attract each other while mounting Take care that the closing plates of one yoke do not damage the magnets of the neighbour magnet yoke while mounting It is...

Page 14: ...r Loctite thread lock In case of high continous forces apply a heatsink compound to obtain optimal thermal contact between the coil unit and the mounting surface 3 7 Electrical connections Before star...

Page 15: ...less Servo amplifier L1 L3 L2 L1 L2 L3 yellow green Linear motor Slide Shielded cable Picture 3 10 Wiring scheme UC series ironless green and yellow wires are unused 3 7 2 Power lines The three phases...

Page 16: ...The UF series has only a NTC sensor The UC series has no temperature sensors For more details about both sensor see the next three paragraphs The temperature cable consists of four wires For wire colo...

Page 17: ...the critical temperature the resistance will increase rather uniformly up to 1000 Above this temperature the resistance in creases exponentially Now 1000 is the switching resistance The ampli fier sho...

Page 18: ...st Before testing make sure that the electrical and mechanical protection of the linear motor system is well configured Make sure that there is an effective protective earth Make sure that there is no...

Page 19: ...king is neccesary 3 9 Storage TheStorageareaforlinearmotorcomponentsneedstobeclearly delimited with a warning sign Caution Powerful magnets To ensure the product quality Tecnotion advises the folowing...

Page 20: ...d properly 4 2 Configuring After the amplifier is powered up some input and output signals need to be examined 1 Check the end switches by pushing the slide manually to the switch position Simultaneou...

Page 21: ...cation specific settings should be configured by yourself Please contact Tecnotion for information 4 3 Testing Before handing over the control of the linear motor to the closed loop feedback controlle...

Page 22: ...A 22 Dimensions UC 22 Dimensions UF 23 Dimensions UM 24 Dimensions UL 25 Dimensions UXA 26 Dimensions UXX 27 APPENDIX B 28 Motor cable configuration 28 APPENDIX B 29 Motor cable configuration 29 APPEN...

Page 23: ...59 67 3 28 34 10 5 8 4 25 Lc 3 M 7 5 deep 2x M3 3 deep 2x 4 5 43 14 8 0 93 13 5 0 38 2 5 2x 7 5 51 33 33 33 UC 3 UC 6 Lc 18 5 51 5 UC 3 UC 6 Power Cable mm Digital Hall Module Cable mm UC 3 4 3 3 2 UC...

Page 24: ...deep 2x M3 3 deep 2x 4 5 33 33 UC 3 UC 6 3 M 5 5 deep 2x UC 66mm 18 5 Optional Digital Hall Module Hole O3 2x For Dowelpin DIN7 O3h8 Optional use 4 5 O 4 5 for M4 DIN 912 O 7 5 3 deep 33 66 max 4 49 5...

Page 25: ...5 5 3 M 3 deep 2x 3 M 11 deep 2x MAGNET YOKES COIL UNITS 2x UF 72mm 30 42 30 45 45 7 5 72 max 72 UF 3 UF 120mm UF 72mm UF 6 13 35 A DETAIL A 32 49 Optional Digital Hall Module 8 5 15 15 5 28 30 2 5 O...

Page 26: ...5 22 45 75 7 5 22 45 45 7 5 90 max UM 3 UM 6 UM 9 UM 12 UM 120mm UM 390mm UM 90mm 2x UM 150mm 150 max 22 45 105 150 105 30 30 30 30 30 30 30 30 30 7 5 MAGNET YOKES COIL UNITS 10 Optional Digital Hall...

Page 27: ...6 UL 9 UL 12 42 42 42 4 M 8 deep 2x Earth connection 4 5 2x 6 4 O 5 8 O 5 8 O 5 8 O 17 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 430 6 2 O 5 5 UL 15 S T I N U L I O C S E K O Y T E N G A M 17 28 2...

Page 28: ...l rights reserved The contents of this document are subject to change without prior notice 28 Tecnotion www tecnotion com sales tecnotion com Ironless linear motor manual ver 1 03 DIMENSIONS AP A APPE...

Page 29: ...l rights reserved The contents of this document are subject to change without prior notice 29 Tecnotion www tecnotion com sales tecnotion com Ironless linear motor manual ver 1 03 DIMENSIONS AP A APPE...

Page 30: ...0 14 mm2 AWG 26 13x diam UM 6N 1m 5 3 mm 4 x 0 36 mm2 AWG 22 10x diam 3 2 mm 4 x 0 14 mm2 AWG 26 13x diam UM 6S 1m 5 3 mm 4 x 0 36 mm2 AWG 22 10x diam 3 2 mm 4 x 0 14 mm2 AWG 26 13x diam UM 9N 1m 5 3...

Page 31: ...m 4 x 0 82 mm2 AWG 18 10x diam 4 3 mm 4 x 0 14 mm2 AWG 26 6x diam 15x diam UXX 3S FLEX 3m 9 mm 4 x 0 5 mm2 AWG 21 4x diam 10x diam 4 3 mm 4 x 0 14 mm2 AWG 26 6x diam 15x diam UXX 6N 1m 6 4 mm 4 x 0 82...

Page 32: ...mm UC SERIES SIGNAL DEFINITION ACCORDING TO FIGURE HIGH SINK MAXIMUM VOLTAGE DROP 0 4V 120 Isink in A TYPICAL VOLTAGE DROP 0 1V 120 Isink in A SHORT CIRCUIT SAFE 5V SUPPLY POWERSUPPLY 4 5 28V DC 40mA...

Page 33: ...NT OF ONE POLEPITCH IN CABLE DIRECTION mm A B 3 DIGITAL OUTPUTS A B C SINK TYPE 20mA max PERIOD 24mm UF SERIES SIGNAL DEFINITION ACCORDING TO FIGURE HIGH SINK MAXIMUM VOLTAGE DROP 0 4V 120 Isink in A...

Page 34: ...OF ONE POLEPITCH IN CABLE DIRECTION mm A B 3 DIGITAL OUTPUTS A B C SINK TYPE 20mA max PERIOD 30mm UM SERIES SIGNAL DEFINITION ACCORDING TO FIGURE HIGH SINK MAXIMUM VOLTAGE DROP 0 4V 120 Isink in A TYP...

Page 35: ...OF ONE POLEPITCH IN CABLE DIRECTION mm A B 3 DIGITAL OUTPUTS A B C SINK TYPE 20mA max PERIOD 42mm UL SERIES SIGNAL DEFINITION ACCORDING TO FIGURE HIGH SINK MAXIMUM VOLTAGE DROP 0 4V 120 Isink in A TY...

Page 36: ...ENT OF ONE POLEPITCH IN CABLE DIRECTION mm A B 3 DIGITAL OUTPUTS A B C SINK TYPE 20mA max PERIOD 57mm UX SERIES SIGNAL DEFINITION ACCORDING TO FIGURE HIGH SINK MAXIMUM VOLTAGE DROP 0 4V 120 Isink in A...

Page 37: ...res needed to also comply for higher voltages are split in three different groups 75Vdc 250Vdc 300Vdc COMPLIANCE WITH MACHINE DIRECTIVE FOR 75VDC Since all wires only have a single isolation and no sh...

Page 38: ...need to be implemented The temperature sensor cables are only rated till 250Vdc they cannot be used above 250Vdc It is not allowed to use the vacuum motors above 300Vdc MECHANICAL See 3 4 Requirements...

Page 39: ...otion com sales tecnotion com Ironless linear motor manual ver 1 03 2016 Tecnotion BV All rights reserved The contents of this document are subject to change without prior notice DECLARATIONS AP E APP...

Page 40: ...dc 48Vdc Fc 0 5 10 15 20 25 30 35 40 45 50 15 10 5 0 5 10 F N v m s UF3 60Vdc 48Vdc Fc 0 10 20 30 40 50 60 70 80 90 100 15 10 5 0 5 10 F N v m s UF6 60Vdc 48Vdc Fc 0 20 40 60 80 100 120 20 15 10 5 0 5...

Page 41: ...Fc 0 50 100 150 200 250 300 350 400 450 30 20 10 0 10 20 F N v m s UM12S 300Vdc 160Vdc 60Vdc Fc 0 50 100 150 200 250 300 10 8 6 4 2 0 2 4 6 F N v m s UL3N 300Vdc 160Vdc 60Vdc Fc 0 50 100 150 200 250...

Page 42: ...400 600 800 1000 1200 1400 10 8 6 4 2 0 2 4 6 F N v m s UL15N 300Vdc 160Vdc 60Vdc Fc 0 200 400 600 800 1000 1200 1400 20 15 10 5 0 5 10 15 F N v m s UL15S 300Vdc 160Vdc 60Vdc Fc 0 100 200 300 400 500...

Page 43: ...160Vdc 60Vdc Fc 0 500 1000 1500 2000 2500 3000 15 10 5 0 5 10 F N v m s UXA12S 300Vdc 160Vdc 60Vdc Fc 0 500 1000 1500 2000 2500 3000 3500 4000 8 6 4 2 0 2 4 F N v m s UXA18N 300Vdc 160Vdc 60Vdc Fc 0...

Page 44: ...15 10 5 0 5 10 F N v m s UXX12S 300Vdc 160Vdc 60Vdc Fc 0 500 1000 1500 2000 2500 3000 3500 4000 4500 6 4 2 0 2 4 F N v m s UXX18N 300Vdc 160Vdc 60Vdc Fc 0 50 100 150 200 250 300 350 400 450 20 15 10 5...

Page 45: ...coils 100 C Ic Arms The continuous current A the motor can be run at to achieve the continous force when cooled by means of radiation convection and conduction through a 20 C aluminium reference surfa...

Page 46: ...pproximatly 10 Motor Constant coils 25 C S N2 W Ratio between force in Newton and dissipated heat in Watts N 2 W A higher value of the constant implies that the motor dissipates less heat for the gene...

Page 47: ...timate current A the motor can be run at to achieve the specified ultimate force Ultimate force 10 C s increase magnet 25 C Fu N The force generated by the motor beyond the saturation point in the non...

Page 48: ...49 89 381537 400 Fax 49 89 381537 409 info tecnotion de Tecnotion Poland Ul Ry owa 49 02 495 Warszawa Poland Tel 48 606 544 046 info tecnotion pl Tecnotion Rep of Korea Seoul forest Halla Echo Valley...

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