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8

blast chiller istrUction c-2003

06/2011

HARD blast chilling affords a considerable reduction in
working time, and is particularly suited to foodstuffs with a
high fat content, for large pieces or for packaged products.

soft chilling is recommended for delicate and finely chopped
products, such as vegetables, mousses, etc..

4.7

HARD TIMED BLAST CHILLING

to select this cycle, press push-button

e

(relative leD lights

up), then press push-button

t

to select the “timed” mode

(leD

t

b on). Display

h

shows the maximum chilling time

(set by default to 90 minutes).
to modify this time, press push-buttons

u

and

i

(time in

minutes).

to set the time of the first negative temperature stage, press
push-button

e

for five seconds, then wait for display

h

to

show the flashing value.
the time setting (in minutes) can be modified by means of
push-buttons

u

and

i

.

Press push-button

e

again to return to standard display.

start up the cycle by pressing push-button

y

. leD

t

b and

push-button leDs remain on and leDs

f

flash throughout

the cycle.

internal cell temperature is shown on display

j

.

once the cycle has been started, the appliance operates ini-
tially with an air temperature
below 0°c (leD on push-button

e

flashes), then with tem-

peratures around 0°c (leD on push-button

e

on). for ex-

ample: harD timed chilling cycle 90 minutes. first stage of
40 minutes with negative air temperature. second cycle
stage of 50 minutes with air temperature around 0°c.

when the maximum chilling time has counted back to 0, the
chilling cycle is completed and the appliance automatically
switches to the set positive storage temperature for an in-
definite interval.

leDs illuminate and the beep is activated when the cycle is
finished (as in the temperature chilling cycle). the same ap-
plies for the storage function.

Press push-button

y

to set the appliance to stoP status

(relative leD switches off ), ready for a new cycle.

4.8

BLAST FREEZING BY TEMPERATURE

to select this cycle, press push-button

r

(relative leD lights

up), then press push-button

t

to select the temperature

mode (leD

t

a on). insert the core probe into the core of

the product to be chilled.

start up the cycle by pressing push-button

y

. leD

t

a and

those relative to the push-buttons pressed illuminate
throughout the cycle, while leDs

f

flash.

the appliance proceeds to operate in the same way as that
described for the positive chilling cycle. During this cycle the
compressor operates in continuous mode to enable the ap-
pliance to reach the cycle end temperature in the shortest
time possible (default temperature at product core is set at -
18°c). maximum freezing time is 240 minutes.

the alarm (all 14) for excessively-long freezing and conser-
vation functions cut in with relative indicators in the same
way as for timed soft blast chilling. the factory setting for
negative storage temperature is -25°c.

leDs illuminate and the beep is activated when the cycle is
finished (as in the soft chilling cycle by temperature). the
same applies for the storage function.
Press push-button

y

to set the appliance to stoP status

(relative leD switches off ), ready for a new cycle.

4.9

TIMED BLAST FREEZING

Press push-button

r

(relative leD lights up), then press

push-button

t

to select the timer mode (leD

t

b on). Dis-

play

h

shows the maximum chilling time (set by default to

240 minutes).
to modify this time, press push-buttons

u

and

i

(time in

minutes).

start up the cycle by pressing push-button

y

. leD

t

b and

push-button leDs remain on and leDs

f

flash throughout

the cycle.
internal cell temperature is shown on display

j

.

when the maximum chilling time has counted back to 0, the
cycle is completed and the appliance automatically switches
to the set negative storage temperature for an indefinite in-
terval.
leDs illuminate and the beep is activated when the cycle is
finished (as in the freezing cycle by temperature). the same
applies for the storage function. the factory setting for neg-
ative storage temperature is -25°c.

Press push-button

y

to set the appliance to stoP status

(relative leD switches off ), ready for a new cycle.

Summary of Contents for ChillRapid E10

Page 1: ...Blast Chillers Instruction manual E5 E10 E15 E15 2 E20 T20 T24 T30 T40 T50 EasyChill ChillRapid SurRapid ...

Page 2: ...roduit supérieur en termes de fiabilité de prestations et de sécurité Dans ce manuel vous trouverez toutes les informations et les conseils pour pouvoir utiliser votre produit avec une sécurité et une efficacité optimales Sehr geehrter Kunde Wir danken Ihnen für Ihre Wahl eines unserer Produkte welches das Ergebnis einer langen Erfahrung und stetiger Forschungsarbeit ist Dank dieser konnte ein Pro...

Page 3: ... indicator led Timed chilling indicator led Cycle start stop Increase value Decrease value Recipe programs chilling cycles hACCP and printer optional Sterilization by uv C lamp optional Defrosting forced ventilation Chilling freezing cycle indicator led Storage indicator led Time display Temperature display Specifications for some models MOD q Model E5 14 MOD w Models E5 E10 E15 E15 2 MOD r Models...

Page 4: ... authorised operators in stallers operators and service personnel The machine has been constructed in compliance with the directives 73 23 CEE low voltage 89 336 CEE electromagne tic compatibility and 98 37 CE machines for certain models only Installation must be performed in com pliance with national and Local Standards by professionally qualified staff and accor ding to the manufacturer s instruct...

Page 5: ... 3 soft blast chillinG by temPeratUre 6 4 4 soft timeD blast chillinG 7 4 5 harD blast chillinG featUres 7 4 6 harD blast chillinG by temPeratUre 7 4 7 harD timeD blast chillinG 8 4 8 blast freeZinG by temPeratUre 8 4 9 timeD blast freeZinG 8 5 APPLIANCE FUNCTIONS 5 1 Date anD time settinGs 9 5 2 ice cream sUrface harDeninG 9 5 3 mUtinG the beePer anD alarm reset 9 5 4 ProGram storaGe 9 5 5 DisPla...

Page 6: ...ne is fitted with a remote con denser unit the installation technician is responsible for checking all connections in compliance with the instructions given by for plant and machine installation 1 3 TRANSPORT AND HANDLING to load or unload the machine and or components from onto the means of transport use a lift truck or fork lift equipped with forks that are at least half the length of the machine...

Page 7: ...e allocated site adjust the machine feet until the appliance is perfectly level in the case of particularly heavy equipment use appropriate lifting means fig a cap 1 3 if the appliance is not perfectly level correct operation and condensate flow off will not be assured Avoid direct exposure to sunlight closed sites with high temperatures and poor air circulation installing the machine near sources...

Page 8: ...put into service by a technician authorised 2 9 SAFETY AND CONTROL SYSTEMS Door microswitch shuts down fan operation in the cell when the door is ope ned General fuses protect the power circuit against short circuiting and over loads Compressor heat relay intervenes in the event of overloads or operating faults Safety pressure switch intervenes in the event of excessive pressure in the refrige ran...

Page 9: ...nce a ensure that foods to be chilled and or frozen are separate and do not have a thickness greater than 50 80 mm Do not load the appliance beyond the quantity recommended by the manufacturer b ensure that there is sufficient clearance between trays to ena ble free air circulation if the appliance is not completely full distribute the trays and foods evenly throughout the available space c Position...

Page 10: ...t freezing 18 c this function freezes the product completely to a tempera ture of 18 c in less than 4 hours the rapidity of the process prevents formation of macrocrystals essential to ensure that the product retains its original consistency and quality when thawed for consumption Automatic conservation at the end of each cycle chilling or freezing the appliance will automatically switch to the re...

Page 11: ...cycle by temperature the same applies for the positive storage function Press push button y to set the appliance to stoP status relative leD switches off ready for a new cycle Use the storage function sparingly After chilling food products should be placed in storage cabinets 4 5 HARD BLAST CHILLING FEATURES when the harD function is used chilling takes place in two stages an initial hard stage wh...

Page 12: ...E to select this cycle press push button r relative leD lights up then press push button t to select the temperature mode leD ta on insert the core probe into the core of the product to be chilled start up the cycle by pressing push button y leD ta and those relative to the push buttons pressed illuminate throughout the cycle while leDs fflash the appliance proceeds to operate in the same way as t...

Page 13: ...abbreviation P1 push button oleD flashes Use push buttons uand ito set the number of the pro gram on display j start up the cycle by pressing push button y when the cycle has been completed the appliance auto matically switches to the set storage temperature for an in definite time Press push button yto set the appliance to stoP status re lative leD switches off ready for a new cycle RECALLING A S...

Page 14: ...minated the computer automatically exits the programming function after approximately 40 5 11 1 User parameter settings Parameter Min Max Unit meas DEF Pa PassworD 99 99 number 19 PROBE PARAMETERS 1 cell probe calibration 10 10 c 0 2 evaporate probe calibration 10 10 c 0 3 core probe calibration 10 10 c 0 8 temperature scale 0 fahrenheit 1 celsius 0 1 flag 1 c CHILLING FREEZING c0 cell probe diffe...

Page 15: ...ening the panel at the front of the instru ment slip the roll of paper into the lower side of the roller Press as long as the roller drags the roll of paper Put the roll of paper into its box close the panel at the front of the instrument if you have to execute the print test switch off the power supply of the instrument Press switch on the power supply of the instrument signals on off led if it i...

Page 16: ...Cell probe alarm Cause exit from operating range 50 c 100 c for over 30 seconds Probe is defective rePlace Probe Effect any current chilling cycle is interrupted if a storage phase is in progress the compressor and the fan set to stand by status when the appliance is in stop status press start to set the compressor and fan to stand by Beeper activated 3 seconds then a pause of 30 seconds until the...

Page 17: ...tively switch off the panel then turn it back on stand by ALL 09 Input Ht1 alarm Input in voltage 1 fuses only for MOD t ALL 10 Input Ht2 alarm Input in voltage 2 fuses only for MOD r in the water cooled c U version if the hydrostat should intervene due to the lack of water the ma chine stops and all 10 appears on the display the machine re starts automatically when the water supply returns ALL 11...

Page 18: ...r is activated the operator can silence it by pressing the relative push button after which the alarm can be cleared by pressing the beeper reset button again Power failures will not erase current alarms 6 2 2 List of other operating faults not indicated FAULT CAUSE SOLUTION compressor does not operate 1 overload switch has cut in 1 seek assistance from a service technician 2 Power failure 2 check...

Page 19: ...E CONDENSER to ensure correct and efficient air condenser operation it must be kept clean to allow free circulation of air this ope ration should be performed at least once a month Use a non metal brush to remove all dust and debris from the con denser blades Use a vacuum cleaner to prevent the dust removed from being dispersed in the surrounding area to remove greasy deposits use a brush dipped i...

Page 20: ...of water after that refit the fan panel in proper po sition to carefully clean with a cloth the surfaces adjacent to the evaporator and provide to reassemble the frontal fans panel Before starting the machine pls verify to have removed the equipments used in precedence for the cleaning 7 5 DEFROST WATER DRAINAGE the system is prearranged for automatic and manual defro sting as necessary make sure ...

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Page 22: ... 0423 722811 tecnomac castelmac it www tecnomac eu Castel Mac SpA si riserva il diritto di apportare modifiche sia tecniche che estetiche senza preavviso Castel Mac reserves the right to change models and specifications without prior notice 71503788 0 REV 03 06 2011 Istruzione Abbattitori ...

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