Technogel Mixpasto 120 Use And Maintenance Instructions Download Page 1

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THIS MANUAL IS THE PROPERTY OF

TECHNOGEL SpA

–

ALL REPRODUCTIONS, EVEN PARTIAL, ARE FORBIDDEN

CODE:

xxxxxxxx

USE AND MAINTENANCE INSTRUCTIONS

Model:

MIXPASTO 60/120

Serial No.:

Year of manufacture:

2013

Conformity:

TECHNOGEL SpA

Via Boschetti n°51

24050 GRASSOBIO (BG)

– Italy

Tel. (+39) 035-4522062
Fax (+39) 035-4522682

www.technogel.com

[email protected]

Summary of Contents for Mixpasto 120

Page 1: ...N PARTIAL ARE FORBIDDEN 1 CODE xxxxxxxx EN USE AND MAINTENANCE INSTRUCTIONS Model MIXPASTO 60 120 Serial No 00 Year of manufacture 2013 Conformity TECHNOGEL SpA Via Boschetti n 51 24050 GRASSOBIO BG I...

Page 2: ...ment manager must know its location and be able to consult it at any moment TECHNLOGEL SpA reserves all reproduction rights for this manual This manual cannot be transferred to third party without TEC...

Page 3: ...hese parts are covered by the warranty TECNOGEL SpA will repair or replace the part only after having checked it with the distributor from whom the machine was purchased TECHNOGEL SpA considers itself...

Page 4: ...y valves etc provided by the legislation in force in the country of installation tools and consumption materials required for assembly and installation materials tools and equipment required for any m...

Page 5: ...The machine heats the product through the circulation of a water and glycol mix heated at an adequate temperature in a copper coil wrapped on the tank s outer surface Cooling is through the circulati...

Page 6: ...9 C 29 C Cycle time with full load Tab 2 1 The value is subject to changes based on the type of processed mix the volume the surrounding conditions etc Electrical system MIXPASTO 60 Power circuit 220...

Page 7: ...eed 70 db A 2 5 ADMITTED ENVIRONMENTAL CONDITIONS Install the machine in closed premises with adequate micro climate for the presence of operators and product processing Avoid atmospheres polluted by...

Page 8: ...to the transport mean WARNING The machine container must be protected during machine transport against atmospheric agents using protective nylon to prevent water infiltrations and deposits on the ele...

Page 9: ...emove the packaging as follows MIXPASTO 60 GROSS WEIGHT KG 300 A 650 mm B 1250 mm C 1600 mm MIXPASTO 120 GROSS WEIGHT KG 375 A 900 mm B 1250 mm C 1600 mm Remove all wooden side and top panels from the...

Page 10: ...e crate bottom lower the lift and deposit the machine on the ground The machine can be moved by holding it from the specific handles THE TYPE OF WOOD USED FOR THE PACKAGING CRATE IS NATURAL FIR WITHOU...

Page 11: ...nt damages Properly lift the machine from the base platform and use suitable means to extract the latter Careful not to damage the power supply cable Avoid using ropes or chains that might damage the...

Page 12: ...3 2a Fig 3 2b Connection to electric mains The power supply system must have a 5 pole socket for 3N three phase power supply for 400 V and at 4 poles 3F for 220 V voltages of approved type The current...

Page 13: ...st be carried out by authorised personnel following the procedures approved by the public authority 3 6 1 Procedure for dismantling the machine Proceed as follows should it be necessary to dismantle t...

Page 14: ...the operator to access it The operator has direct access to the machine START KEY Pressing this button switches on the machine placing it in STAND BY while awaiting further commands The pressed butto...

Page 15: ...nteed temperature specifications 4 1 2 Operating phases The MIXPASTO 60 120 is intended for the pasteurisation of mixes for ice cream with heating and cooling cycles controlled by a micro processor pr...

Page 16: ...n of the mix to be pasteurised the percentage of the dry part the density of the mix can influence the outcome of the cycle it must not however exceed the limit of 42 ATTENTION The machine must never...

Page 17: ...the time in progress left and the set time right The stirrer speed can be increased or decreased with the LEFT ARROWS Pressing the REFRIGERATOR key opens a specific menu with the snow flake symbol The...

Page 18: ...at 4 C CUSTOM Cycle the user can customise by selecting the temperature from 60 C to 90 C This cycle is required as some ingredients are sensitive to high temperatures The user can select the differen...

Page 19: ...LATE C PROGRAM P1 PROGRAM P2 PROGRAM P3 PROGRAM Press ENTER to access the next menu for setting the special programs as required by the user see par 4 1 4 ECONOMY This program enables using the half t...

Page 20: ...nu and press ENTER the next menu appears providing 5 rows see figure at side to each of which corresponds one of the special programs It is possible to customise one of the 5 programs indicated on scr...

Page 21: ...e stirrer speed during the step in question Vary the speed expressed in rpm using the RIGHT ARROWS the program enables choosing the value from those pre set in the program Use the LEFT ARROW to select...

Page 22: ...menu which provides 5 lines watch lateral picture in each of which correspond one of the special programs At this time select the voice CHOCOLATE C A time at menu Step p 4 1 4 and insert the next par...

Page 23: ...xternal memory once out of the DATA menu and after functioning start The saved data is time temperature and other mix cycle data with a frequency of 2 minutes The downloaded file is called ci par txt...

Page 24: ...TUP The intervention of a buzzer can be programmed when the set temperature is reached Select SETUP using the LEFT KEYS Press ENTER to access the BUZZER menu with the entries BEEPRI 1 and 2 setting of...

Page 25: ...ore absolutely forbidden ATTENTION A different use to that stated in this manual is considered improper and therefore forbidden TECHNOGEL SpA declines any liability for a different use of the machine...

Page 26: ...an environment that does not create risks for the operator while interacting with the machine 3 Prevent product pollution ice cream mix by the environment air or machine parts by running the machine...

Page 27: ...ut if having to access the machine work area Clothing must be tight fitting Avoid wearing ties necklaces or belts that might get tangled in moving parts When required properly tie up hair to avoid it...

Page 28: ...ce Danger of electrocution Attention disconnect voltage before opening the door Dangerous temperature Use adequate protections Tab 4 3 5 USER INSTRUCTIONS 5 1 COMMAND AND CONTROL DEVICES The controls...

Page 29: ...par 4 1 5 4 2 Emergency stop In case dangerous situations for the operator or for any exposed person or for the machine occur during the work cycle the functioning cycle can be immediately stopped by...

Page 30: ...h on the machine but leave the heaters to work for at least 30 minutes after having powered the machine green START button on Upon commissioning clean and sanitise the machine before product loading T...

Page 31: ...centre for any materials or spare parts 6 2 1 Washing and sanitising of the machine Note wait for the tank to defrost the relative temperature is shown on the display before proceeding with the washi...

Page 32: ...about 15 degrees and pull the lid frontally to extract the pins from the hinges Dismantle the tap loosen the locking ring nut and remove the complete unit Loosen the piston ring nut and extract it Loo...

Page 33: ...keep the external surfaces clean washing and drying 6 2 3 Replacing the O Ring gaskets All O Ring gaskets that assure the seal and hygiene of the machine parts coming into contact with the worked pro...

Page 34: ...fitting The liquid may be hot but not dangerous if it comes into contact with body parts Use adequate PPE and cloths to clean the leaks Contact the manufacturer s Technical Assistance to restore the...

Page 35: ...rts inside the machine bodywork 6 2 5 Periodicity of maintenance operations ACTIVITY FREQUENCY OF MAINTENANCE Washing and sanitising At the end of every work cycle Before every period of inactivity of...

Page 36: ...starts but almost immediately stops the display shows E06 P MAX Pressure switch intervention due to cooling water flow interruption Check water tap opening Check the water supply line is not obstructe...

Page 37: ...nditions are reset 2 Faulty pressure switch functioning 1 Contact the Technical Assistance 2 Contact the Technical Assistance The following alarm appears on the display E05 T MAX Max heating temperatu...

Page 38: ...the Technical Assistance The display shows the wording E15 TMAX R Exceeding of limit time for heating The machine does not lock only visual alarm present Check the stirrer speed in relation to the de...

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