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6. UPS Maintenance 

      This chapter explains how to: 

l

 Care for the UPS and batteries 

l

 Transport the UPS 

l

 Store the UPS and batteries 

l

 Test the batteries 

l

 Recycle the used Battery or UPS 

6.1 UPS and Battery Care 

For  the  best  preventive  maintenance,  keep  the  area  around  the  UPS 

clean and dust-free. If the atmosphere is very dusty, clean the outside of 

the system with a vacuum cleaner. For full battery life, keep the UPS at 

an ambient temperature of 25°C (77°F) 

Note: The batteries in the UPS are rated for a 3-5 year service life. The 

length  of  service  life  depends  on  the  frequency  of  usage  and  ambient 

temperature.  Batteries  used  beyond  expected  service  life  will  have 

severely reduced runtimes. Replace batteries at least every 4,5 years to 

keep units running at peak efficiency, first date  is based on production 

date. 

6.2 Transporting the UPS 

NOTE:

  The  internal  UPS  batteries  MUST  be  disconnected  before 

transport. 

CAUTION: 

The following procedure should be performed or supervised 

by personnel knowledgeable about batteries and the required precaution. 

Keep unauthorized personnel away from batteries. 

If  the  UPS  requires  any  type  of  transportation,  the  batteries  must  be 

disconnected (but not removed) before the unit is transported: 

1. Verify that the UPS is off and disconnected from utility power. 

2. Place the UPS on a flat, stable surface with the front of the cabinet 

facing you. 

49 

3. Remove the UPS front cover 

4. Disconnect the internal battery connectors 

5. Fix the UPS front cover 

6.3 Storing the UPS and Batteries 

If  you  store  the  UPS  for  a  long  period,  recharge  the  battery  every  6 

months by connecting the UPS to utility power. The batteries charge to 

90%  capacity  in  approximately  4  hours.  However,  it  is  recommended 

that the batteries charge for 48 hours after long-term storage. 

Check the battery recharge date on the shipping carton label. If the date 

has passed and the batteries were never recharged, do not use the UPS. 

Contact your service distributor. 

When to Replace Batteries 

When the status summary screen  displays the UPS fault icon with the 

“Service Battery” alarm and the audible alarm sounds continuously, the 

batteries may need replacement. Contact your service representative to 

change or order new batteries. 

6.4 Testing Batteries 

For a battery test, please check: 

l

 The batteries must be fully charged. 

l

 The UPS must be in Normal mode with no active alarms. 

l

 The load must be higher than 10%. 

To test batteries: 

1  Connect the UPS to utility power for at least 48 hours to charge 

the batteries. 

2  Press  the 

  button  for  one  second  to  go  to  the  main  menu 

selection  and  scroll  down  to  the  Control  menu  using  the 

 

button. 

3  Press the 

 

button to enter the Control menu. 

4  Use the 

 

button to scroll to the Battery Test option. 

Summary of Contents for AP160N-10K

Page 1: ...tup 19 3 7 Installation of UPS with AC inputs 20 4 Power cables connection Startup 22 4 1 Access to terminal block 23 4 2 Common input sources connection 23 4 3 Separate input sources connection 24 4...

Page 2: ...wer problems such as power failures power sags power surges brownout and line noise Power outages can occur when you least expect them and power quality can be erratic These power problems have the po...

Page 3: ...timize recharge time l Selectable High Efficiency mode Eco Mode of operation l Start on battery capability for powering up the UPS even if utility power is not available l Standard communication optio...

Page 4: ...fety instructions and important regulatory information in your Safety Environmental and Regulatory Information document 5 neutral conductor have to be provided in the building wiring installation l Th...

Page 5: ...high short circuit current and pose a risk of shock Take all precautionary measures specified as below and any other measures necessary when working with batteries 1 Remove all jewellery wristwatches...

Page 6: ...ns and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage Note Check the battery rech...

Page 7: ...on on each side carefully lift the cabinet out of the outer carton using the handles on the cardboard and set it on a flat stable surface see Figure 3 3 3 4 Place the cabinet in a protected area that...

Page 8: ...it for future use 3 3 UPS Rear Panel This section shows the rear panel of the Online R T models 6K model Figure 3 5A 6K Rear Panel single parallel without maintenance bypass 13 Figure 3 5B 6K PDU Rea...

Page 9: ...binets into the rack requires a minimum of two people CAUTION Removing the batteries requiered precautions which should be performed or supervised by personnel with knowledge of batteries Keep unautho...

Page 10: ...g rails in the rack then install the UPS in the sliding rail 17 Figure 3 12 Install the sliding rails 7 For 10K Install the battery pack and battery protection plate then fix the front panel Figure 3...

Page 11: ...2 Replace UPS s front panel and EBM s front panel Figure 3 15 Replace UPS s front panel and EBM s front panel 19 10K Model Figure 3 16 Plug the EBM cable into the UPS battery connector 3 6 Tower Setu...

Page 12: ...systems are identical Otherwise a transformer is necessary UPS with common Normal and Bypass AC inputs UPS with separate Normal and Bypass AC inputs Earthing systems are identical Earthing systems are...

Page 13: ...ery Cabinet Positive Pole Negative pole Min conductor cross section 4mm 2 10AWG 10mm2 6AWG External Battery Cabinet Fuse in Positive Pole Negative pole 60A 80A The UPS does not have an automatic prote...

Page 14: ...do not exceed the UPS capacity to prevent an overload alarm 1 Verify that the internal batterties are connected 2 If optional EBMs are installed verify that the EBMs are connected to the UPS 3 Set th...

Page 15: ...on the UPS display Deactivate the external REPO switch and restart the UPS 4 6 Parallel Installation and Operation 4 6 1 Brief introduction of the redundancy The parallel structure is 1 1 As long as...

Page 16: ...28 Figure 4 5 a Parallel systerm wiring diagram of 6K 10K 29 Figure 4 5 b Parallel System Installation Diagram...

Page 17: ...press the button to turn off the UPS then UPS will work in bypass mode 31 4 Set the main maintenance bypass switch from UPS to ByPass then switch off the main output breaker and the input breaker and...

Page 18: ...in menu Press this button for 1s to exit the present menu to default system status display menu without executing a command or changing a setting Scroll up Press this button for 0 1sec 1s to scroll up...

Page 19: ...operating mode or status 35 Table 5 3 Status Summary Screens Status Summary Screen Description Fig 5 3 Normal mode The UPS is operating in Normal mode from utility power Fig 5 4 Battery mode When the...

Page 20: ...bypass and keep alarming The backlight of LCD would also turn to red 37 Fig 5 11 Overload When the UPS is overload the alarm will beep twice every second Some unnecessary loads should be get rid of on...

Page 21: ...order to cut off the UPS output simply cut off the utility power supply A few seconds later LCD display shuts down and no output voltage is available from the UPS output terminal 5 3 4 Turning off UP...

Page 22: ...atus please see Fig5 14 5 4 3 The event log menu By pressing on the menu of Event log the display would enter the next event menu tree All the previous events alarm and fault have been recorded here T...

Page 23: ...menu tree 5 4 5 The control menu By pressing on the menu of Control the display would enter the next control menu tree 1 Start Battery Test this is one command that control the UPS to do the battery...

Page 24: ...press on the menu of Identification the display would enter the next identification menu tree The identification information includes UPS serial number firmware serial number model type would be show...

Page 25: ...unction loss even directly damage the load battery or UPS Most of settings could only be done while UPS is in Bypass mode Figure 5 19 Setting menu tree 47 Example set rated output voltage value Figure...

Page 26: ...disconnected from utility power 2 Place the UPS on a flat stable surface with the front of the cabinet facing you 49 3 Remove the UPS front cover 4 Disconnect the internal battery connectors 5 Fix the...

Page 27: ...chapter provides the following specifications l Model list l General Specification l Electrical Performance l Environmental and Safety 7 1 Electrical specification Model Online RT 6K Online RT 10K Ou...

Page 28: ...y are preventive alarms intended to alert the user Active alarms are accompanied by an audible buzzer The control panel provides troubleshooting information from two main menus l UPS status menu Acces...

Page 29: ...s replaced Contact your service representative 55 Output Overload Alarm Code 41 Output is overload Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode...

Page 30: ...e charger until the next power recycle Contact your service representative Battery Over Voltage Alarm Code 16 Indicates that the battery voltage is too high The UPS will turn off the charger until the...

Page 31: ...itiates the saving of all data and an orderly shutdown of the equipment The cable pins for the RS 232 communication port are identified in figure 9 1 and the pin functions are described in Table 3 Fig...

Page 32: ...your UPS This unique software provides safely auto shutdown for multi computer systems while power failure With this software users can monitor and control any UPS on the same LAN no matter how far fr...

Page 33: ...62 614 08108 00...

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