Team SILK SX28-72, Instruction Manual

Page: 4 / 93

SX28-72 Flange Facing Machine
3
CONTENTS
SECTION 1 TECHNICAL DESCRIPTION ........................................................................... 7
1.1 Introduction ...................................................................................................... 7
1.2 Equipment description ..................................................................................... 7
1.2.1 Main drive assembly ............................................................................. 7
1.2.2 Surfacing arm assembly and toolpost ................................................... 9
1.2.3 Mounting base assembly ....................................................................10
1.2.4 Optional accessories ...........................................................................11
SECTION 2 SPECIFICATIONS .........................................................................................12
SECTION 3 SAFETY INFORMATION ..............................................................................15
3.1 Warnings and cautions ..................................................................................15
SECTION 4 CONTROLS AND BASIC OPERATION .......................................................18
4.1 Location and function of the controls.............................................................18
4.1.1 Machine controls .................................................................................18
4.1.2 Filter/lubricator pack controls ..............................................................20
4.2 Basic operation of the equipment ..................................................................21
4.3 Lifting and slinging arrangements .................................................................21
SECTION 5 SITE OPERATION .........................................................................................22
5.1 Warnings and cautions ..................................................................................22
5.2 Setting up the equipment ..............................................................................23
5.2.1 Unpacking the machine .......................................................................23
5.2.2 Mounting base installation ...................................................................26
5.2.3 Centralising the base within the bore ..................................................31
5.2.4 Machine installation .............................................................................32
5.2.5 Setting up the tool ...............................................................................34
5.2.6 Toolpost overrun and gearbox protection device ................................34
5.2.7 Installing and machine balancing - (vertical flange) ............................34
5.2.8 Setting up the tool - facing and grooving ............................................40
5.3 Using the equipment......................................................................................41
5.3.1 Connection to Air Supply .....................................................................41
5.3.2 Starting the machine - Facing and Grooving ......................................42
5.4 Removing the equipment ..............................................................................43
5.5 Storing the equipment ...................................................................................43
SECTION 6 FAULT DIAGNOSIS ......................................................................................44
6.1 Introduction ....................................................................................................44
6.2 Fault diagnosis chart .....................................................................................44
SECTION 7 MAINTENANCE INSTRUCTIONS ................................................................46
7.1 Introduction ....................................................................................................46
7.2 Periodic maintenance ....................................................................................46
7.3 Recommended lubricants ..............................................................................47
7.4 Removal and refit procedures .......................................................................48
7.4.1 Removal of gearbox ............................................................................48
7.4.2 Replacement of shearpins ..................................................................49
7.4.3 Surfacing arm ......................................................................................50
7.4.4 Toolpost ...............................................................................................51
7.4.5
Toolpost overrun/gearbox protection device .......................................52
SECTION 8 PARTS LISTS ................................................................................................53