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15
Figure 35
BAG D (Continued)
Step D-9
q
1. Make sure that the slot in the Diff Screw (84) is lined up with the
slot in the female Outdrive/Diff Half (83) and that the Allen Wrench is
inserted in the slot in the Diff Screw.
q
2. Carefully remove the Allen Wrench from Diff Nut in the male
Outdrive. Insert it through the slot of the male Outdrive (same as
what was done with the female Outdrive). This will hold the Diff Nut
in place during assembly.
q
3. While holding the Female Outdrive/Diff Half with the Allen
Wrench inserted, carefully place the two Outdrive/Diff Halves to-
gether.
q
4. Hold the Diff assembly so that the Outdrive/Diff Half with the
Diff Nut (73) is pointing up. Slowly turn the Male Diff Half clockwise
to thread the Diff Screw in the Diff Nut. Thread the two halves to-
gether until the Screw just starts to snug up.
When tightening the diff, tighten the screw a little and then work
the diff a little, by holding the Diff Gear and Rotating the Outdrive/
Diff Half. Then tighten the Diff a little more and work the diff again.
Continue this until the Diff is tight. This will ensure proper seating of
all the parts in the Diff assembly.
q
5. Tighten the Diff until the Gear (81) cannot be turned while both
of the Outdrives/Diff Halves are being held. Final Diff adjustment
should be made after completion of the car.
Diff Assembly:
84
81
77
73
83
Step D-8
Diff Ring to Female Outdrive:
q
1. Insert a 5mm x 8mm Ball Bearing (80) into the center of the
female Outdrive/Diff Half (83).
q
2. Place the 1/16" Allen Wrench (92) through the slot in the Outdrive/
Diff Half containing the Diff Screw (84). Slide the wrench all the way
against the Screw. By handling the Outdrive/Diff Half with the Wrench
inserted, the Diff Screw will be held in place while finishing assembly
of the Differential.
q
3. Apply a small amount of Clear Diff Grease (78) to the outer ridge
of the Outdrive. Install the remaining Diff Ring (79), again lining up
the "D shape" of the Outdrive/Diff Half with the "D shape" of the Diff
Ring. Apply a good size bead of grease to the exposed side of the Diff
Ring.
Figure 34
83
92
84
80
SMALL AMOUNT
OF GREASE
79
79
80