TE Connectivity Crimp Quality Monitor II Original Instructions Manual Download Page 3 | Manualshive

Page: 3 / 74

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412-10100

Rev A

3

of 74

Contents

Introduction ..................................................................................................................................................... 7

Description ................................................................................................................................................... 10

Screen description ............................................................................................................................... 10

Menu Bar ............................................................................................................................................. 10

Control Panel Screen .......................................................................................................................... 11

Help ..................................................................................................................................................... 12

Screen Information .............................................................................................................................. 12

Graphing Information ........................................................................................................................... 12

Task Bar .............................................................................................................................................. 13

Definitions ............................................................................................................................................ 13

Headroom (and how it affects crimps) ............................................................................................. 13

Crimp Height .................................................................................................................................... 13

Work index ....................................................................................................................................... 14

Peak force ........................................................................................................................................ 14

Point-to-point (P2P) analysis ........................................................................................................... 14

Fast Fourier transform (FFT) analysis ............................................................................................. 14

Force Only Mode ............................................................................................................................. 14

Receiving, inspection, and installation ......................................................................................................... 15

Receiving and inspecting ..................................................................................................................... 15

Installation ............................................................................................................................................ 15

System settings ................................................................................................................................... 16

CQM settings ....................................................................................................................................... 16

Setup Tab ........................................................................................................................................ 17

Position Sensor Tab ........................................................................................................................ 18

Force Sensor Tab ............................................................................................................................ 19

Sensor Calibration Tab .................................................................................................................... 19

Learn Tab ........................................................................................................................................ 20

Control Limit Tab ............................................................................................................................. 21

Graphing Tab ................................................................................................................................... 21

Production run setup .................................................................................................................................... 22

Options ................................................................................................................................................ 22

Work Order .......................................................................................................................................... 22

Order Size ............................................................................................................................................ 23

Part ...................................................................................................................................................... 23

Analysis Methods................................................................................................................................. 24

Crimp Height ........................................................................................................................................ 25

Peak Force (PF) and Work Index (WI) Sensitivity ............................................................................... 26

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Summary of Contents for Crimp Quality Monitor II

Page 1: ...Crimp Quality Monitor II Part number 2359600 1 Customer Manual 412 10100 22 SEP 2022 Rev D Original instructions...

Page 2: ...plementary operating manual contains descriptions technical drawings specifications and instructions no part of which may be reproduced circulated disclosed or used for the purpose of competition with...

Page 3: ...ysis 14 2 8 6 Fast Fourier transform FFT analysis 14 2 8 7 Force Only Mode 14 3 Receiving inspection and installation 15 3 1 Receiving and inspecting 15 3 2 Installation 15 3 3 System settings 16 3 4...

Page 4: ...2 Change Password 41 6 3 3 Delete 41 6 3 4 Permission Settings 42 6 4 Locale Settings 44 6 4 1 Date Time Settings 45 6 4 2 Reports 46 6 4 3 Report Setup 53 6 4 4 Curve History Graph 53 6 4 5 Network...

Page 5: ...r Sensor on non TE terminators 71 8 Maintenance 72 8 1 Touch screen cleaning 72 8 2 Daily maintenance 72 8 3 Special handling precautions for systems with the linear encoder installed 72 8 4 Quality c...

Page 6: ...ed these warnings could result in severe injury from harmful fumes or burns from flying debris CAUTION Do not perform any service or maintenance other than as described in this manual Injury or damage...

Page 7: ...ators or installed into the terminating machine The CQM II uses visual cues to notify the operator when faulty crimps occur Figure 1 Crimp Quality Monitor II CAUTION Do not use any metal object as a s...

Page 8: ...t adjustment motor the CQM II automatically adjusts the crimp height to keep the process at nominal The CQM s operation functions screens and touchscreen inputs are detailed in this document Refer to...

Page 9: ...ensor Displacement Analog hall effect sensor Linear quadrature encoder 5Vdc 2 micron Inputs outputs Four programmable outputs for machine interface NOTE Use the AC power cord that is appropriate with...

Page 10: ...e arrow The menu collapses automatically if the screen is not touched for five seconds Figure 3 Menu bar 1 Back arrow 5 To Control Panel 2 Home screen 6 Time and date 3 Help 7 Menu collapse arrow 4 Sc...

Page 11: ...llows the administrator to configure the CQM settings Section 3 4 Diagnostics Allows access to inputs outputs and sensor and temperature readings Section 6 4 9 Error Log Viewer allows the CQM errors t...

Page 12: ...412 10100 Rev A 12 of 74 Figure 4 Control Panel screen The screen also contains a back arrow and menu collapse arrow button...

Page 13: ...es the graph can be zoomed Touch the display and drag your finger to create a red box that selects the area to be zoomed To return to the full display touch the paper icon To return to the previous le...

Page 14: ...s that use a small wire in some cases the smallest allowed by the manufacturer rarely meet this 35 minimum requirement In this case a Crimp Quality Monitor II might not be very effective at detecting...

Page 15: ...od crimp within an acceptable update range During Production each point is compared to its upper and lower control limits and if no points are out of their limits the analysis method considers the cri...

Page 16: ...ply 2 Plug the cord into the module 3 Plug the AC plug into an appropriate supply 4 Turn the power on The power indicator light on the front of the CQM II host module and CQM DAQ module illuminates Du...

Page 17: ...E All other machine options must be installed before the System Settings are configured Do not be confused with the CQM Installed option In most configurations this should be selected as installed Onl...

Page 18: ...screen Figure 8 For the Custom selection the four outputs can be configured to interface to the intended host machine including the Crimp Enable output A non terminated cable is provided for connecti...

Page 19: ...machines Analog Height Original CQM position sensor Trigger For force only systems CQM Applicator For early TE applicators with CQM sensors integrated For the Analog Height sensor and TE applicators...

Page 20: ...rce Sensor tab 3 4 4 Sensor Calibration Tab If you have the Analog Height sensor then you must calibrate it Touch the Sensor Calibration tab Figure 11 follow the instructions on the display and enter...

Page 21: ...Tab Auto Accept Good Learn Crimps All learned crimps are automatically Accepted as Good You do not have to acknowledge the CQM II after every learned crimp Add Accepted Learn Crimps to Production Eac...

Page 22: ...ks If you select this option a control count error message is displayed when the number of consecutive control limits is equal to the Control Count Figure 13 Control Limit Tab 3 4 7 Graphing Tab Touch...

Page 23: ...e corresponding radio button Figure 15 Options 4 2 Work Order Using a Work Order is optional list provide additional detail in printed and saved Reports that the CQM II can provide To use a Work Order...

Page 24: ...ou must select a part number The part number determines the analysis method selections and associated parameters for the product that you want to produce Select an Existing Part Number from the list o...

Page 25: ...editing parameters for the Analysis methods First start by choosing the analysis method s for the part Available analysis methods are Crimp Height only on TE terminators Peak Force Work Index Point to...

Page 26: ...limit for the part during production The Default Control Limit initializes to 0 0015 inches and will automatically change once 30 production crimps have occurred The user can specify their own contro...

Page 27: ...that you determine to be Good crimps then you may want to adjust the sensitivity of the analysis method that is causing this problem In this case adjust the sensitivity to be less sensitive by a few p...

Page 28: ...Point and FFT Press Default to return the setting to the factory default Adjusting the sensitivity to eliminate problems or to enhance performance for these analysis methods is similar to the prior d...

Page 29: ...p height Touch the Calculate Head Room button if you want to perform a quick check of your wire and terminal to see how good the Head Room will be Refer to Paragraph 2 8 for an explanation of Head Roo...

Page 30: ...ame sensor the first step in the Calibrate task is to perform a crimp so the CQM II can set the amplifier gain Carefully inspect the crimp to ensure its quality If the Crimp is not to your quality req...

Page 31: ...a speed compensation for terminators that may have variable cycle rates due to incoming voltage variations pneumatic variations or load problems It is recommended that you first switch to the Force Vs...

Page 32: ...process such as changing to a new reel of terminals or a different type of wire It is also advisable to Re Learn if while in production you experience too many failures that with further inspection m...

Page 33: ...Total and Batch counters and the overall status of the last crimp Selecting from the seven tabs provides differing results graphics and history for your use The number of tabs available is based on t...

Page 34: ...olerance and white for a crimp that was not analyzed by that method For example the learn crimps for analysis methods will show white with the exception of the Crimp Height that should be green for th...

Page 35: ...nt to the analysis method If any one analysis method fails the overall status of the crimp is a Fail The colors of the indicators are as previously described in the Crimp Status History on the Basic s...

Page 36: ...ht for each crimp To see more points than those shown simply touch the graph to enter a full screen mode and use the arrow keys to move forward and backward in time The other graph is a histogram of t...

Page 37: ...ed for each crimp To see more points than those shown simply touch the graph to enter a full screen mode and use the arrow keys to move forward and backward in time The other graph is a histogram of t...

Page 38: ...ded for each crimp To see more points than those shown simply touch the graph to enter a full screen mode and use the arrow keys to move forward and backward in time The other graph is a histogram of...

Page 39: ...lly analyzed to ensure a good crimp If any point is outside the tolerance band then the result of the analysis is a Failure P2P is a signature analysis method so there is no history other than Good or...

Page 40: ...equires five or more to be outside the calculated tolerance for a failure This screen is useful to observe the component frequencies used in FFT There are a total of 32 component frequencies that are...

Page 41: ...uage from the drop down list If you want the selected language to be used when the unit powers ON select the radio button Default Language when the language is selected 6 2 Login Logout Touch the icon...

Page 42: ...sword by entering it again Choose Add User to finish Figure 38 Adding a new user 6 3 2 Change Password With the user selected from the drop down list choose Change Password The user must enter a new p...

Page 43: ...ess to certain tasks or actions that can be performed on the CQM II With the user selected from the drop down list choose the appropriate radio button to provide the user permission for the various ta...

Page 44: ...ge Modify any setting on network screen Date Time change Modify any setting on date time screen Diagnostics access SCREEN ACCESS Diagnostics screen Maintenance access SCREEN ACCESS Maintenance screen...

Page 45: ...45 of 74 6 4 Locale Settings Touch the icon to select the Locale screen The thousands separator decimal symbol time format date format and default units selection can be made in this screen Figure 40...

Page 46: ...to select the Date and Time screen The time and date formats are set in the Locale section of the Control Panel 6 4 1 1 Date Set the year month and day Then choose SET Figure 41 Setting the date 6 4...

Page 47: ...d by a PRODUCTION RUN The run will be unique for each combination of Work Order Part Number Batch Size and Total Size Each time the production counts are reset a new PRODUCTION RUN will be created All...

Page 48: ...4 2 3 Print Table Button On each view of the data table it is possible to press the Print Table button When this button is pressed all the data in the table will be displayed in a view screen that wil...

Page 49: ...hen the crimp was made Table 9 Mode description Field Description SAMPLE_MODE Crimps that are done when the CQM II is in sample mode In the sample mode no analysis is performed on the crimp and its re...

Page 50: ...r of PASS crimps in the production run after the crimp Time stamp Coded time stamp that represents the date and time of the crimp CQM number Source CQM unit number always 0 Idle force Idle force detec...

Page 51: ...peak force analysis Table 15 Work index history data work index analysis Field Description Work index result PASS FAIL or LEARN from work index analysis Work index Work index value from the work inde...

Page 52: ...om this screen the statistics report can be viewed saved or printed A summary of the production run is shown For the Crimp Height Work Index and Peak Force analysis the statistics are displayed if the...

Page 53: ...file is a comma delimited file suitable to be viewed in a spreadsheet program like Microsoft Excel The first and second line shows the Production Run information Then each crimp and its results are li...

Page 54: ...select between Letter or A4 size paper Figure 47 Report setup dialog 6 4 4 Curve History Graph Touch the icon to select the Crimp History Graph screen The Crimp History Graph is a diagnostic tool that...

Page 55: ...atus 6 4 5 1 Configuration tab Hostname A unique name to identify each CQM on the network The CQM will be reachable via this hostname on the local domain for example hostname local by any computer con...

Page 56: ...ed to a network with a DHCP server such as a corporate network home internet gateway or router the CQM obtains its IP address from the DHCP server If no DHCP server is available such as when connectin...

Page 57: ...ust the display brightness and screen saver time out by touching on the pointer on the slider and dragging it When the screen saver is active the display will be dark and the LED on the Host will be a...

Page 58: ...Touch and follow the on screen instructions When complete you must choose Accept NOTE Use a plastic stylus for accurate calibration NOTE The screen indicates where you should touch but the lower left...

Page 59: ...rmation about the system and to perform data maintenance 6 4 8 1 About Tab This screen displays the various Licenses for third party software used in the application Figure 52 About tab 6 4 8 2 Quit T...

Page 60: ...412 10100 Rev A 60 of 74 6 4 8 3 Version tab This screen displays the various software versions that are currently installed on the CQM Figure 53 Version tab...

Page 61: ...f 74 6 4 8 4 Firmware Update Tab This screen is used to update the firmware on the CQM Follow the onscreen instructions NOTE Update the firmware only when instructed to do so by TE personnel Figure 54...

Page 62: ...en instructions Figure 55 File operations tab 6 4 8 6 Database Operations Tab This screen is used to backup and restore the system database Choose the appropriate selection and follow the on screen in...

Page 63: ...ostics section is provided for authorized users to monitor the hardware status of the system 6 4 9 1 Health Monitor Tab The Health Monitor screen displays the internal temperatures of various componen...

Page 64: ...I O Tab The Host I O screen displays the status of the modules Inputs and Outputs Output states can be changed by touching the appropriate icon NOTE Change output states only when instructed to do so...

Page 65: ...12 10100 Rev A 65 of 74 6 4 9 3 DAQ I O Tab The DAQ I O screen displays the status of the modules Inputs and Outputs Output states can be changed by touching the appropriate icon Figure 59 DAQ I O tab...

Page 66: ...10100 Rev A 66 of 74 6 4 9 4 Piezo Tab The Piezo screen provides a means to diagnose the Piezo sensor input NOTE Perform this diagnosis only when instructed to do so by TE personnel Figure 60 Piezo t...

Page 67: ...dress of the attached modules Figure 61 CANOpen Node tab 6 4 10 Error Log Viewer The Error Log Viewer provides a list of various errors system setting changes etc that may be useful for diagnosing sys...

Page 68: ...list of supported printers it will usually work with a driver for a similar printer For example the HP Photosmart D5300 series printer is not on the list of supported printers but selecting the HP Ph...

Page 69: ...username password DOMAIN hostname printer_name DOMAIN is your login domain on a corporate network using Active Directory It can be omitted along with the slash between it and the hostname if on a sma...

Page 70: ...system is on a non TE terminator has it been properly connected The touch screen does not respond Plug in a USB mouse and navigate to the Touch Screen calibrate mode Start the calibration with the mou...

Page 71: ...amaged replace it The encoder reader head has a LED If the cable good and is connected to the DAQ module and the LED is not lit replace the encoder In Diagnostics mode observe the Encoder count while...

Page 72: ...s the cable connected to the DAQ module and the base plate Check for damaged cable If it is damaged replace it In Diagnostics observe the DAQ piezo number while pushing hard on the sensor located on t...

Page 73: ...he cleaning solution should be applied to the towel rather than the surface of the touch screen 8 2 Daily maintenance Remove dust moisture and other contaminants with a clean brush or soft lint free c...

Page 74: ...Crimp Quality Monitors can be returned to TE for evaluation and repair Call the TE Tooling Assistance Center at 800 722 1111 for instructions Crimp Quality Monitors can be ordered through your TE rep...

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