TE Connectivity CAP-6T Operation Manual Download Page 59

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409-32048

Rev A

of 64

Figure 61

Joystick: Machine Zero

Joystick Functions (Right side of the screen) remain the same.

This screen is used to set up the actual Machine Zero (0, 0) of the coordinate system used by the
motion control system. This should only be performed by qualified personnel.

Summary of Contents for CAP-6T

Page 1: ...1 5 Capabilities 6 1 6 Layout 8 2 SAFETY 8 2 1 Equipment Lockout 8 2 2 Emergency Machine Off EMO ESTOP 9 3 INSTALLATION 9 3 1 Shipping 9 3 2 Uncrating 9 3 3 Initial Assembly 9 3 4 Facilities Labeling...

Page 2: ...nance 40 9 CONVEYOR EXTENSION AUTOLOAD OPTION 41 9 1 Installation 42 9 2 Operation 43 10 PREVENTATIVE MAINTENANCE PM 44 10 1 Cleaning 44 10 2 Inspection 44 10 3 Air Supply Filter 44 10 4 Lubricating 4...

Page 3: ...uards are in place and secure to equipment Do not operate the equipment without guards in place Always disconnect air supply and then exhaust system air pressure before performing maintenance or repai...

Page 4: ...calling the Support Center regarding service to equipment it is suggested that a person familiar with the device be present with a copy of the manual and drawings to receive instructions Many difficu...

Page 5: ...and at the same time circuit boards have increased complexity susceptibility to damage and cost This trend will undoubtedly continue and accelerate as interconnect PCB s move from simple passive elem...

Page 6: ...here Ambient Operating Temperature range 5 to 40 C 41 to 104 F Altitude Up to 1000 m 3300 ft above sea level Relative Humidity range 20 to 95 non condensing Transportation and Storage 25 to 55 C 13 to...

Page 7: ...method is the ability to dynamically adjust the force that is applied to match what is actually needed thus reducing the stress on the PCB and connector No matter what percentage above the average is...

Page 8: ...are stored in the tool rack directly behind the fixture support table assembly The tool holder is a static assembly for holding the tools A Tool ID system is incorporated in the tool rack to manage t...

Page 9: ...ly 1 Remove X and Y Axis shipping straps 2 Level procedure Verify that the Press is sitting flat on all six supports Use a Bubble gage set in both the X and Y Axis position and located on the Horizont...

Page 10: ...de by either touching the screen with a finger or by pointing and left clicking with the trackball Alpha numeric entries can be entered by the keyboard or by touching the screen buttons provided Note...

Page 11: ...on the input data on the left a blank graph for the pressing force and distance data on the right and a series of buttons along the bottom If an error message regarding missing data is displayed you m...

Page 12: ...ll restart the process where it left off Exit Used to return to the main screen as displayed on startup This is usually done at the completion of a press run From the main screen a new PCB can be sele...

Page 13: ...onnector was tilted and the tool corrected the lean when it touched it Use caution when retrying because if there is a bent pin the retry may bend it over further and press it flat to the connector bo...

Page 14: ...tion and PCB information Once the information has been stored it is available for use by current and future operations Access to the editors is normally restricted to levels higher than operator 5 1 T...

Page 15: ...Enter the number from the keyboard Tool Width This is used for drawing the PCB assembly rendering on the screen and for collision avoidance with obstructions Enter the width of the tool at the widest...

Page 16: ...This percent added assures complete seating of the connector This is the most widely used technique because it limits the stress to the assembly and does not require accurate board thickness measurem...

Page 17: ...ese are user defined error messages If the height is reached and the action is an error The pressing process is immediately halted and the error message is displayed on the screen The operator must ac...

Page 18: ...is calculated by multiplying the number of pins in the particular connector being pressed by the maximum allowable force per pin Both the number of pins and the maximum force per pin are entries in t...

Page 19: ...urface of the connector when PARS force readings are started A typical number is between 0 030 0 020 in Distance This is the distance over which force readings are averaged for PARS use A typical numb...

Page 20: ...connector but the process will actually be complete as soon as the force reaches the PARS force plus 25 The height given simply provides a destination that is not intended to be reached because the fo...

Page 21: ...ion example different connector manufacturer Giving multiple connectors the same code will initiate a prompt asking operator to identify connector type prior to press setup Number of Pins Enter the TO...

Page 22: ...ace of the connector that contacts the PCB It is used to calculate the position the head must achieve to seat the connector to the proper height Unseated Top Defined as the distance from the surface o...

Page 23: ...nalyzed for a seven point trend A seven point trend is seven consecutive points with increasing values with decreasing values above the mean below the mean The objective is to identify trends that ind...

Page 24: ...description of the board to be pressed Board Clearance This is the safe distance that the tool is above the board that the head will allow when moving between connectors Be sure to allow enough clear...

Page 25: ...substitution codes that are defined in the connector database Each associated connector must be individually entered into the database but will be linked by the common substitution code First Article...

Page 26: ...the head rotation as follows The head is at zero degrees when longer protrusion of the tool bar containing the ID device is toward the left side of the machine Positive 90 degrees is a turn counter cl...

Page 27: ...For example all boards are measured before starting pressing connectors The first tool is then selected from the tool rack and all connectors of that type are pressed on all active boards before the...

Page 28: ...PCB is plotted on the R Range chart The R chart becomes an S Standard Deviation chart when the subgroups size is greater than 5 connectors The S chart plots the standard deviation of all connectors of...

Page 29: ...press the charted connector type Brd Rev Revision of board file 6 4 Options See Figure 31 for the following options Figure 31 Range Bars The range for the data whose average forms a point on the X ba...

Page 30: ...idth Up to 25 4 mm 1 00 in including any mounting features Height 56 8mm 0 5 mm 2 236 020 in including mounting plate tool bar Length Up to 203 mm 8 in single or multiple tool combination Tool Bar The...

Page 31: ...ring pressing Height minimum 6 mm 236 in maximum 50 8 mm 2 00 in Flatness and parallelism of top and bottom surfaces should have a maximum run out of 0 13 mm 005 in Length Up to 914 4 mm 36 in Width U...

Page 32: ...over the fixture plate lowers it onto self centering pins and then clamps the board in place At the completion of pressing the board is automatically unloaded from the machine by the conveyor system...

Page 33: ...own to the fixture This prevents the PCB from being lifted when an insertion tool is retracted from a pressed connector Also the clamp holds the PCB flat to the fixture The height of the clamp bar is...

Page 34: ...OLOAD OPTION FOR THE CAPI 6T NOTE The following portion of this manual may not apply to your machine configuration The Autoload option used with an adjustable width conveyor will allow either in line...

Page 35: ...tream connector and the SMEMA connector on the right is always the downstream connector Logically operating the machine in Reverse Production mode flips the upstream and downstream directions this req...

Page 36: ...throughput If the CAPI 6T is the last machine in the line manually remove the PCB from the exit Conveyor Extension when prompted Reverse Shuttle Mode Place the desired PCB on the Conveyor Extension wh...

Page 37: ...s allow for manual raising and lowering of the main Autoload conveyor rails When both SAV Solenoid Air Valve buttons are off both ports of the lift air cylinders are closed to maintain position The st...

Page 38: ...es a PCB is staged and ready for transfer to the main conveyor 4 The input and output devices are usually other SMEMA compliant PCB processing equipment or conveyor buffers The press can also be used...

Page 39: ...f necessary Note When machine power is down the conveyor controllers switch the LED s to low power to extend LED life When power is restored Machine Enable active the LED power is set to the requested...

Page 40: ...purpose oil on the bearing guide rails Check all air lines for crushing crimping during motion of the clamps hard stops and or main conveyor rails Check for any binding in the up down motion of the c...

Page 41: ...nes to provide sufficient input staging length for longer boards to be processed in line The extension is a simple edge guide belt conveyor mechanically connected to the CAPI 6T main or infeed conveyo...

Page 42: ...fts on the ends of the machine conveyor rails 6 Position the Conveyor Extension against the end of the machine conveyor rails Make sure the conveyor extension rail alignment pins are engaged in the sl...

Page 43: ...eyor the Conveyor Extension operates as an integral part of the machine conveyor Once properly installed no additional actions are required to operate the CAPI 6T with extension s Conveyor Extension D...

Page 44: ...bearings should only be performed by trained maintenance personnel and is normally only required every two to three years Be particularly careful not to over pack the Z axis bearing housing as it can...

Page 45: ...00 lbs to the table top On the Machine Zero tab set both Z and ZL positions at 56 79 2 236 if English units are displayed and then press Set Z and Set ZL buttons X Y axis Zero The X Y axis zero is def...

Page 46: ...h the option to either retry if appropriate or cancel The operator may interrupt the press cycle by clicking the on screen Stop button or pressing the green Start Pause push button The press cycle wil...

Page 47: ...or pressing the green Start Pause push button Any error conditions must be corrected first 10 When the operation is complete the PCB will be unclamped raised above the fixture and conveyed out of the...

Page 48: ...in or out event Data covering Selected Dates can be viewed or All can be chosen See Figure 50 The user log can be purged by selecting the data period that you would like to save then pressing Update U...

Page 49: ...when the main press program is initiated from the Windows desktop The only action available is the Operator button which will initiate the Operator Access Screen on the next page The Status Bar locat...

Page 50: ...by the Page Up or Page Down buttons or the Alphabetical Tabs located on the top of the screen The Log Off button refers to logging off the current operator and going back to the Initial AEP Screen If...

Page 51: ...Figure 53 Operator Password The Password Entry Screen allows the operator selected on the previous page to enter his her individual Password Enter Password by using the screen buttons cursor or touch...

Page 52: ...ess to Press functions as authorized by the designated machine administrator In most cases a standard operator will only have access to the Run button Technicians could be allowed at Supervisor discre...

Page 53: ...eeds to add another operator or modify an existing operator this Main Menu option allows that individual to be entered into the database of qualified people The individual inputting new user informati...

Page 54: ...pending on Administrative discretion The Administrator or Superman symbol allows access to all screens and editors Note the level of access is limited by the level of the operator currently logged on...

Page 55: ...predetermined velocity or Incremented a specific distance by clicking on the center Joystick button The tool holder can rotate 360 degrees in 90 degree increments and this is accomplished by selecting...

Page 56: ...ing you to the correct coordinates The safety feature is the Move button you activate the desired position but the Press Head will not move until the Move button is depressed New preprogrammed buttons...

Page 57: ...the maximum programmed speed in the X Y Z Axis that the Joystick can give you in Jog mode or programmed motion can generate Maximum Joystick generated force is controlled by the bottom slider In Run...

Page 58: ...overn which tool by slot number the loading mechanism will go to load replace the press tool It can be programmed by check box to auto search for a specific tool as listed in the Tool Type Box if you...

Page 59: ...Machine Zero Joystick Functions Right side of the screen remain the same This screen is used to set up the actual Machine Zero 0 0 of the coordinate system used by the motion control system This shou...

Page 60: ...he right side of the screen are the same as before The left side controls are used for automatic calibration of the load cells using the ACAL unit load cell standard This calibration is performed init...

Page 61: ...puts used by the machine The status of the inputs can be viewed and the Outputs can be manually activated This screen is very useful in troubleshooting sensor adjustment shot pin functioning and fixtu...

Page 62: ...ll the axes X Y Z The right side of the screen indicates Real Time tracking of the Servo outputs for all axes as active readouts in their associated boxes and indication through simulated lamps of any...

Page 63: ...ufacturer to set the parameters required to operate the servo system safely These values should only be accessed by qualified personnel under the instruction of the manufacturer Damage can occur to th...

Page 64: ...038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 Call 1 800 522 6752 for customer repair service 17 REVISION SUMMARY Initial release Shutdown Screen Utilize this screen to shu...

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