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Crimp Height

Adjustment Wheel

Wire Crimper

Tool 

Holder

Crimper

Bolt

Manual Precision  Adjustment

Mechanism on the Terminator

408-32027

8 of 11

Rev A

Figure 7

4. Lower the terminal drag.

5. Depress and release the manual over-ride button 
on the air feed valve located on the back of the 
terminator until the terminal is located above the 
anvil. See Figure 8.

6. Determine the direction of adjustment required to 
center the terminal over the anvil.

7. Loosen the adjustment locking screw. 

8. Turn the adjustment screw to make an 
adjustment. See Figure 9.

Manual Over-Ride Button

Figure 8

Adjustment Locking Screw

Adjustment Screw

Stroke Clamp

Figure 9

9. Tighten the adjustment locking screw.

NOTE

i

For side feed applicators: Turning the adjustment 

screw clockwise will move the  terminal to the left 

on the next feed stroke. For end feed applicators: 

Turning the adjustment screw clockwise will move 

the  terminal toward the rear of the anvil on the next 

feed stroke.

10. Raise the terminal drag, lift the feed finger, and 
pull the terminal strip back and repeat steps 3 
through 7 until the terminal is centered over the 
anvil.

11. If the feed finger stroke is incorrect, loosen the 
stroke clamp (Figure 9) and move the clamp closer 
to the air cylinder for less stroke and further from the 
cylinder for more stroke.

12.     Tighten the clamp and check the feed.

5.3. Strip Guide Plate and Feed Pawl Adjustments 

(Side-

Feed Through-Splice Applicators Only)

This procedure moves the plate on which the strip 
guides are mounted. Since the terminal strip is fed into 
the applicator between the strip guides, it is moved 
front and back over the anvil as the strip guides are 
moved.

The adjustment of the feed pawl to match any change 
in the position of the front strip guide is also described 
here.

DANGER

STOP

To avoid personal injury, be SURE power to the 

terminator is turned "off" and the power cord is 

disconnected before removing the applicator.

1. With the power to the terminator "off," and the 
power cord disconnected, open the terminator 

Summary of Contents for AMP 5k/40 CE

Page 1: ...Terminators apply strip terminals to pre stripped wires Each applicator accepts the strip form of certain terminals which are identified on the applicator parts list and exploded view drawing Applicat...

Page 2: ...d to allow access to both sides of the crimper for through splice type applications Refer to Figure 3 These guards work together with the applicator guards to protect the operator The left and right g...

Page 3: ...inal from the strip The wire crimp is easily adjusted providing an array of different wire crimp sizes NOTE i All AMP 5K 40 CE Through Splice Terminators are equipped with a precision adjust feature T...

Page 4: ...strip and the terminal holder keeps the terminal from raising during the crimping and shearing process The anvil the front shear holder the rear shear holder if used the terminal support and the strip...

Page 5: ...r must be adjusted Refer to Paragraph 5 1 Crimp Height Adjustment If the lower portion has no movement then it is properly located side to side 2 Align the lower tooling to the upper tooling tool hold...

Page 6: ...ard the stock drag and the open side up 6 Raise feed pawl and continue to feed terminal strip until LEAD terminal is over anvil and feed pawl engages hole in carrier strip 7 Turn terminal drag downwar...

Page 7: ...justments as follows A Minor Crimp Height Adjustments Minor adjustments can be made using the manual adjust that is on the terminator The total adjustment range using this feature is approximately 018...

Page 8: ...oward the rear of the anvil on the next feed stroke 10 Raise the terminal drag lift the feed finger and pull the terminal strip back and repeat steps 3 through 7 until the terminal is centered over th...

Page 9: ...er strip but be sure the strip guides are parallel and that the terminal strip can move freely with a minimum of side clearance Retighten the screws NOTE i If feed pawl is not aligned with the front s...

Page 10: ...the anvil is replaced the front shear and holder must be re aligned See Paragraph 5 6 A 6 Re align crimpers 6 2 Floating Shear Replacement Side Feed Through Splice Applicators Only NOTE i It is not n...

Page 11: ...onnected before removing the applicator 1 With the power to the terminator off and the power cord disconnected open the terminator guard doors and remove the applicator as described in Paragraph 3 2 N...

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