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Wrap-Around Guard

Wrap-Around Guard

Mounting Screw(s)

Terminating 

Machine Base (Ref)

Wrap-Around Guard

Wrap-Around Guard

Mounting Screw(s)

Terminating 

Machine Base (Ref)

408-32027

6 of 11

Rev A

Figure 6

5. With reel of terminals installed on reel support, 
feed terminal strip into applicator between strip 
guides.

NOTE

i

Be SURE terminal strip enters strip guides with 

barrel (wire) end toward the stock drag and the 

open side up.

6. Raise feed pawl and continue to feed terminal 
strip until LEAD terminal is over anvil and feed pawl 
engages hole in carrier strip.

7. Turn terminal drag downward to lower the stock 
drag.

8. Be sure tip of feed pawl is in feed hole in carrier 
strip. Note that some carrier strips have additional 
holes which are not used for feed purposes.

9. Close the terminator guard doors.

4.2. Terminal Strip Unloading 

1. Turn "off" and disconnect power to the terminator.

2. Be sure ram assembly is all the way up. If 
necessary, hand-cycle machine to raise the ram. 

Summary of Contents for AMP 5k/40 CE

Page 1: ...Terminators apply strip terminals to pre stripped wires Each applicator accepts the strip form of certain terminals which are identified on the applicator parts list and exploded view drawing Applicat...

Page 2: ...d to allow access to both sides of the crimper for through splice type applications Refer to Figure 3 These guards work together with the applicator guards to protect the operator The left and right g...

Page 3: ...inal from the strip The wire crimp is easily adjusted providing an array of different wire crimp sizes NOTE i All AMP 5K 40 CE Through Splice Terminators are equipped with a precision adjust feature T...

Page 4: ...strip and the terminal holder keeps the terminal from raising during the crimping and shearing process The anvil the front shear holder the rear shear holder if used the terminal support and the strip...

Page 5: ...r must be adjusted Refer to Paragraph 5 1 Crimp Height Adjustment If the lower portion has no movement then it is properly located side to side 2 Align the lower tooling to the upper tooling tool hold...

Page 6: ...ard the stock drag and the open side up 6 Raise feed pawl and continue to feed terminal strip until LEAD terminal is over anvil and feed pawl engages hole in carrier strip 7 Turn terminal drag downwar...

Page 7: ...justments as follows A Minor Crimp Height Adjustments Minor adjustments can be made using the manual adjust that is on the terminator The total adjustment range using this feature is approximately 018...

Page 8: ...oward the rear of the anvil on the next feed stroke 10 Raise the terminal drag lift the feed finger and pull the terminal strip back and repeat steps 3 through 7 until the terminal is centered over th...

Page 9: ...er strip but be sure the strip guides are parallel and that the terminal strip can move freely with a minimum of side clearance Retighten the screws NOTE i If feed pawl is not aligned with the front s...

Page 10: ...the anvil is replaced the front shear and holder must be re aligned See Paragraph 5 6 A 6 Re align crimpers 6 2 Floating Shear Replacement Side Feed Through Splice Applicators Only NOTE i It is not n...

Page 11: ...onnected before removing the applicator 1 With the power to the terminator off and the power cord disconnected open the terminator guard doors and remove the applicator as described in Paragraph 3 2 N...

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