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408-8678 

Rev

 F

 

of 11

 

3.

 

INSTALLING THE DIE ASSEMBLY 

1.  Open the tool handles and remove the two die-retaining screws from the tool jaws (see Figure 1)

2.  Place the upper die in the stationary jaw of the tool frame so that the largest indenter is facing inward. 

3.  Insert a die-retaining screw through the stationary jaw and through the die. Tighten the screw just 

enough to hold the die in place. Do 

not

 tighten the screw completely. 

4.  Place the lower die in the moving jaw of the tool frame so that the largest anvil is facing inward. 

5.  Insert a die-retaining screw through the moving jaw and through the die. Tighten the screw just enough 

to hold the die in place. Do 

not

 tighten the screw completely. 

6.  Carefully close the tool handles, making sure the anvil and crimper align properly. Continue closing the 

tool handles until the ratchet in the tool frame engages sufficiently to hold the dies in place. 

7.  Tighten both die-retaining screws. 

4.

 

REMOVING THE DIE ASSEMBLY 

1.  Open the tool handles until the ratchet releases. 

2.  Remove the two die-retaining screws. 

3.  Slide the dies out of the tool jaws. 

5.

 

CRIMPING 

NOTE 

The tool is provided with a crimp adjustment feature. Refer to section 7, INSPECTING THE CRIMP HEIGHT, and 

section 8, 

ADJUSTING THE RATCHET

to verify crimp height before using the tool. 

NOTE 

The crimping chamber marked 12-10 cannot be used to crimp spade-type terminals. 

1.  Refer to Table 1 and select wire of the specified size and insulation diameter. 

2.  Strip the wire to the length indicated. 

Do not nick or cut wire strands.

 

3.  Select an applicable terminal or splice and identify the appropriate crimp section according to the wire 

size markings on the dies. 

4.  Hold the tool so that the back (wire side) is facing you. (See Figure 2.) Squeeze the tool handles 

together until the ratchet releases and allow them to open fully. 

Figure 2: Front and back of tool 

 

Front of tool 

Back of tool (wire side) 

Summary of Contents for 58545-1

Page 1: ...III Hand Crimping Tool Assembly 58546 1 with Die Assembly 58545 1 1 Die set 58545 1 7 Ratchet adjustment wheel 2 Crimper upper die 8 Ratchet adjustment screw 3 Anvil lower die 9 Pivot pin 4 Stationar...

Page 2: ...gure 12 for specific relationships NOTE Dimensions in this instruction sheet are in millimeters with inches in brackets Figures are for reference only and are not drawn to scale Read these instruction...

Page 3: ...ame engages sufficiently to hold the dies in place 7 Tighten both die retaining screws 4 REMOVING THE DIE ASSEMBLY 1 Open the tool handles until the ratchet releases 2 Remove the two die retaining scr...

Page 4: ...Figure 5 If the brazed seam on the terminal or splice is visible orient it toward the indenter Figure 3 Crimping a splice Figure 4 Crimping a parallel splice 1 Wire barrel centered on anvil of lower d...

Page 5: ...place fully cycle the tool until the ratchet releases and allows the handle to open 9 To crimp the other half of a splice reposition the uncrimped wire barrel in the crimping chamber and repeat steps...

Page 6: ...el 8 Wire size matches wire range or size stamped under tongue 9 Bare wire ends are flush with or extend slightly beyond end of wire barrel 10 Wire size matches wire range or size stamped on splice Fi...

Page 7: ...rking GO element NO GO element Radius 22 16 1 143 1 151 0450 0453 1 344 1 346 0529 0530 1 57 062 16 14 1 346 1 354 0530 0533 1 547 1 549 0609 0610 1 98 078 12 10 1 905 1 913 0750 0753 2 106 1 108 0829...

Page 8: ...mber Figure 10 Figure 10 NO GO element If the crimping chamber conforms to the gage inspection the tool is considered dimensionally correct Lubricate it with a thin coat of any good SAE 20 motor oil I...

Page 9: ...h a screwdriver adjust the ratchet wheel from the front side of the tool If the crimp height is larger than recommended rotate the adjustment wheel counter clockwise to a higher setting If the crimp h...

Page 10: ...ed worn or broken areas If damage or abnormal wear is evident replace the tool or dies Refer to section 10 REPLACEMENT AND REPAIR 10 REPLACEMENT AND REPAIR Customer replaceable parts are shown in Figu...

Page 11: ...ool 9 1478240 0 instruction sheet 408 8851 Die Assembly 58545 3 for SDE Bench Terminator 1490076 2 customer manual 409 10052 Die Assembly 58545 4 for 626 Adapter 679304 1 instruction sheet 408 4070 Di...

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