background image

408-8678 

Rev

 F

 

10 

of 11

 

9.

 

MAINTENANCE AND INSPECTION 

9.1.

 

Maintenance 

 

Remove dust, moisture, and other contaminants with a clean, soft brush or soft, lint-free cloth. 

Do not

 

use objects that could damage the dies or tool. 

 

When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the 
dies. 

 

Remove all lubrication and accumulated film by immersing the dies in a suitable commercial degreaser. 

 

Store the tool in a clean, dry area. 

9.2.

 

Visual inspection 

 

Inspect the tool and dies on a regular basis to ensure that they are not worn or damaged. 

 

Inspect the crimping chambers of the die assembly for flattened, chipped, worn, or broken areas. 

 

If damage or abnormal wear is evident, replace the tool or dies. Refer to section 10, REPLACEMENT 
AND REPAIR.
 

10.

 

REPLACEMENT AND REPAIR 

Customer-replaceable parts are shown in Figure 1. 

The PRO-CRIMPER III Hand Crimping Tool Repair Kit 679221-1 (available separately) includes a replacement 
nut and a variety of pins, rings, screws, and springs. 

Order the repair kit and replaceable parts through your TE representative. You can also order parts by any of 
the following methods: 

 

Go t

TE.com

 and click the 

Shop TE

 link at the top of the page. 

 

Call 800-522-6752. 

 

Write to: 

CUSTOMER SERVICE (038-035) 
TE CONNECTIVITY CORPORATION 
PO BOX 3608 
HARRISBURG PA 17105-3608 

For customer repair services, call 800-522-6752. 

11.

 

REVISION SUMMARY 

Revisions to this instruction sheet include: 

Reformatted to current standard for instruction sheets 

 

 

Summary of Contents for 58545-1

Page 1: ...III Hand Crimping Tool Assembly 58546 1 with Die Assembly 58545 1 1 Die set 58545 1 7 Ratchet adjustment wheel 2 Crimper upper die 8 Ratchet adjustment screw 3 Anvil lower die 9 Pivot pin 4 Stationar...

Page 2: ...gure 12 for specific relationships NOTE Dimensions in this instruction sheet are in millimeters with inches in brackets Figures are for reference only and are not drawn to scale Read these instruction...

Page 3: ...ame engages sufficiently to hold the dies in place 7 Tighten both die retaining screws 4 REMOVING THE DIE ASSEMBLY 1 Open the tool handles until the ratchet releases 2 Remove the two die retaining scr...

Page 4: ...Figure 5 If the brazed seam on the terminal or splice is visible orient it toward the indenter Figure 3 Crimping a splice Figure 4 Crimping a parallel splice 1 Wire barrel centered on anvil of lower d...

Page 5: ...place fully cycle the tool until the ratchet releases and allows the handle to open 9 To crimp the other half of a splice reposition the uncrimped wire barrel in the crimping chamber and repeat steps...

Page 6: ...el 8 Wire size matches wire range or size stamped under tongue 9 Bare wire ends are flush with or extend slightly beyond end of wire barrel 10 Wire size matches wire range or size stamped on splice Fi...

Page 7: ...rking GO element NO GO element Radius 22 16 1 143 1 151 0450 0453 1 344 1 346 0529 0530 1 57 062 16 14 1 346 1 354 0530 0533 1 547 1 549 0609 0610 1 98 078 12 10 1 905 1 913 0750 0753 2 106 1 108 0829...

Page 8: ...mber Figure 10 Figure 10 NO GO element If the crimping chamber conforms to the gage inspection the tool is considered dimensionally correct Lubricate it with a thin coat of any good SAE 20 motor oil I...

Page 9: ...h a screwdriver adjust the ratchet wheel from the front side of the tool If the crimp height is larger than recommended rotate the adjustment wheel counter clockwise to a higher setting If the crimp h...

Page 10: ...ed worn or broken areas If damage or abnormal wear is evident replace the tool or dies Refer to section 10 REPLACEMENT AND REPAIR 10 REPLACEMENT AND REPAIR Customer replaceable parts are shown in Figu...

Page 11: ...ool 9 1478240 0 instruction sheet 408 8851 Die Assembly 58545 3 for SDE Bench Terminator 1490076 2 customer manual 409 10052 Die Assembly 58545 4 for 626 Adapter 679304 1 instruction sheet 408 4070 Di...

Reviews: