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408-8678 

Rev

 F

 

of 11

 

1.

 

INTRODUCTION 

PRO-CRIMPER III Hand Crimping Tool Assembly 58546-1 for SOLISTRAND

 terminals and splices is the tool 

and die set shown in Figure 1. The tool consists of the PRO-CRIMPER III Hand Crimping Tool Frame 354940-1 
(instruction shee

408-9930

) and the die assemblies listed in Table 1. This tool is used to crimp the terminals 

listed in Table 1. 

Table 1: Crimping specifications 

Die assembly*

 

Product family (SOLISTRAND)

 

Wire 

Size AWG 

Strip length mm [in.] 

58545-1 
58545-3 
58545-4 

Terminal (standard) 

22-14 

4.37-5.16 [.172-.203] 

Terminal (standard) and butt splice 

12-10 

6.35-7.14 [.250-.281] 

Terminal (long barrel) or butt splice 

22-14 

Terminal parallel splice 

7.94-8.73 [.312-.344] 

* For specific terminal and splice part numbers, contact the Tooling Assistance Center (800-722-1111) or 

Product Information (at the number listed at the bottom of page 1). 

 

For die assembly cross reference, see Figure 12 on page 11.

 

NOTE 

Specific part numbers for die set 58545-[ ] are used with other optional crimp tooling. Refer to Figure 12 for specific 
relationships. 

NOTE 

Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not 
drawn to scale. 

Read these instructions thoroughly before crimping connectors. 

This document supersedes instruction sheet 408-4047. 

Reasons for reissue of this instruction sheet are provided in Section 8, REVISION SUMMARY. 

2.

 

DESCRIPTION 

The tool frame (Figure 1) features two jaws, a handle, a ratchet adjustment wheel, and an emergency ratchet 
release. Each die set consists of a crimper (upper die) and an anvil (lower die). The tool frame holds a die 
assembly with three crimping chambers. Die-retaining screws are used to secure the dies in the tool frame. 

The tool features a ratchet and an adjustment wheel with a range of settings. The ratchet ensures that the tool 
has completed the cycle and does not release until the handles have been 

fully

 closed, unless the emergency 

ratchet release is pressed to manually release the ratchet. The adjustment wheel controls the amount of handle 
pressure exerted on the dies during the crimping procedure. 

CAUTION 

The dies bottom before the ratchet releases. This feature ensures maximum tensile performance of the crimp. 

 
 

 

Summary of Contents for 58545-1

Page 1: ...III Hand Crimping Tool Assembly 58546 1 with Die Assembly 58545 1 1 Die set 58545 1 7 Ratchet adjustment wheel 2 Crimper upper die 8 Ratchet adjustment screw 3 Anvil lower die 9 Pivot pin 4 Stationar...

Page 2: ...gure 12 for specific relationships NOTE Dimensions in this instruction sheet are in millimeters with inches in brackets Figures are for reference only and are not drawn to scale Read these instruction...

Page 3: ...ame engages sufficiently to hold the dies in place 7 Tighten both die retaining screws 4 REMOVING THE DIE ASSEMBLY 1 Open the tool handles until the ratchet releases 2 Remove the two die retaining scr...

Page 4: ...Figure 5 If the brazed seam on the terminal or splice is visible orient it toward the indenter Figure 3 Crimping a splice Figure 4 Crimping a parallel splice 1 Wire barrel centered on anvil of lower d...

Page 5: ...place fully cycle the tool until the ratchet releases and allows the handle to open 9 To crimp the other half of a splice reposition the uncrimped wire barrel in the crimping chamber and repeat steps...

Page 6: ...el 8 Wire size matches wire range or size stamped under tongue 9 Bare wire ends are flush with or extend slightly beyond end of wire barrel 10 Wire size matches wire range or size stamped on splice Fi...

Page 7: ...rking GO element NO GO element Radius 22 16 1 143 1 151 0450 0453 1 344 1 346 0529 0530 1 57 062 16 14 1 346 1 354 0530 0533 1 547 1 549 0609 0610 1 98 078 12 10 1 905 1 913 0750 0753 2 106 1 108 0829...

Page 8: ...mber Figure 10 Figure 10 NO GO element If the crimping chamber conforms to the gage inspection the tool is considered dimensionally correct Lubricate it with a thin coat of any good SAE 20 motor oil I...

Page 9: ...h a screwdriver adjust the ratchet wheel from the front side of the tool If the crimp height is larger than recommended rotate the adjustment wheel counter clockwise to a higher setting If the crimp h...

Page 10: ...ed worn or broken areas If damage or abnormal wear is evident replace the tool or dies Refer to section 10 REPLACEMENT AND REPAIR 10 REPLACEMENT AND REPAIR Customer replaceable parts are shown in Figu...

Page 11: ...ool 9 1478240 0 instruction sheet 408 8851 Die Assembly 58545 3 for SDE Bench Terminator 1490076 2 customer manual 409 10052 Die Assembly 58545 4 for 626 Adapter 679304 1 instruction sheet 408 4070 Di...

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