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408-160034 

Rev 

A

 

of 8

 

e.  Shear Tonk (Through-Splice Configuration Tooling Packs Only) 

NOTE 

A shear tonk adjustment may need to be made as the crimp height is adjusted.

 

(1)  The shear tonk screw needs to be adjusted lower if the floating shear is not traveling far 

enough during the crimping cycle to shear the carrier properly. It may need to be adjusted 
higher if the floating shear is traveling too far and either bottoming or causing an unwanted 
bend in the backside through splice wire. 

(2)  To adjust, loosen the shear tonk nut, turn the shear tonk screw clockwise or counter-clockwise 

to adjust the shear tonk height as desired, and retighten the shear tonk nut while carefully 
making sure the adjustment position is maintained. 

 

Figure 13 

5.

 

ORDERING INFORMATION/REPLACEMENT PARTS 

Phone 1-800-526-5142 

CUSTOMER SERVICE (038-035) 

TE CONNECTIVITY CORPORATION 

PO BOX 3608 

HARRISBURG, PA 17105-3608 

 

Summary of Contents for 408-160034

Page 1: ...iguration and one for terminating AmplivarTM splices in a pig tail splice configuration 2 DESCRIPTION The Manual Arbor Press with Removable Tooling Packs consists of a main Manual Arbor Press assembly 2380993 and pig tail ie 2380996 or through ie 2380997 splice style Tooling Packs that can be installed and removed from the arbor press assembly The Arbor Press and Tooling Packs are sold separately ...

Page 2: ... by pulling out its front spring loaded knob and allowing the lever and press ram to return to their top dead center position Figure 2 2 Tooling Packs a The Tooling Packs are installed into the Manual Arbor Press by sliding the square nuts attached to the base plate of the Tooling Pack into the T slot of the Arbor Press base Before tightening the base plate screws pull out the locking plunger and ...

Page 3: ...ion Process 1 If needed manually feed terminal strip forward over anvil using feed mechanism 2 With one hand properly position the magnet or stranded lead wires over wire staging area 3 With the other hand pull the Manual Arbor Press hand lever forward until it reaches the fully rotated position and the stroke limiter of the Arbor Press releases 4 Allow the Arbor Press hand lever to release to the...

Page 4: ...stment 1 Loosen the three socket head cap screws on the rear of the Arbor Press frame 2 Under the top cover attach the crank to the end of the lead screw and rotate to lift or lower the press head assembly 3 When the desired height is achieved retighten the three socket head cap screws Figure 6 ...

Page 5: ...height 3 Retighten the fine adjust head clamping screw NOTE Each line on the fine adjust head scale corresponds to a shut height adjustment increment of 0 02mm 0008 Figure 7 c Hand Lever Angle Adjustment 1 Loosen the screw to release the handle spline from the split clamp 2 Adjust the angle of the hand lever as needed 3 Retighten the screw to clamp the handle spline in the split clamp Figure 8 ...

Page 6: ...he groove pin into the position 2 groove pin hole 5 Install and tighten the set screws into the position 2 set screw holes Figure 9 2 Tooling Packs a Terminal Drag Pressure 1 Drag pressure can be increased or decreased by tightening or loosening the nuts that retain the drag compression springs b Terminal Feed Finger Pressure 1 Feed finger pressure can be increased or decreased by tightening or lo...

Page 7: ...ition screw by tightened the locking nut while carefully making sure the adjustment position is maintained 3 Adjust the rear limit stop collar To adjust loosen the set screws securing the rear limit stop collar Manually adjust the rear limit stop collar position so that the feed mechanism has enough back stroke to pick up the next terminal when it retracts Include some over travel to allow the spr...

Page 8: ...adjusted higher if the floating shear is traveling too far and either bottoming or causing an unwanted bend in the backside through splice wire 2 To adjust loosen the shear tonk nut turn the shear tonk screw clockwise or counter clockwise to adjust the shear tonk height as desired and retighten the shear tonk nut while carefully making sure the adjustment position is maintained Figure 13 5 ORDERIN...

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