408-160034
Rev
A
3
of 8
b. Use terminal lube when producing terminations with this equipment. Each Tooling Pack includes a
lubricator with a wick that applies terminal lubricant to the terminals before being fed through the strip
guide.
NOTE
TE Connectivity recommends Stoner E805 terminal lubricant.
c. To feed terminals into the Tooling Pack, the operator must manually release the spring-loaded drag
and carefully feed the terminal strip through the strip guide until the spring-loaded feed finger snaps
behind the first terminal. Pull the manual spring-loaded feed mechanism forward as many times as
needed until a terminal is presented over the anvil. To feed properly, the feed mechanism must be
pulled fully forward until it contacts the forward stop.
d. To remove the terminal strip from the Tooling Pack, the operator must manually release the spring-
loaded feed finger, manually release the spring loaded drag, and pull the strip of terminals out of the
strip guide.
Figure 4
e. Tooling Pack (Pig-Tail Splice Configuration) Wire Termination Process
(1) If needed, manually feed terminal strip forward over anvil using feed mechanism.
(2) With one hand, properly position the magnet or stranded lead wires over wire staging area.
(3) With the other hand, pull the Manual Arbor Press hand lever forward until it reaches the fully
rotated position and the stroke limiter of the Arbor Press releases.
(4) Allow the Arbor Press hand lever to release to the top dead center position and remove the
terminated wire.
f. Tooling Pack (Through Splice Configuration) Wire Termination Process
(1) If needed, use the feed mechanism to manually feed the terminal strip forward over the anvil.
(2) Use the spring-loaded wire clamp to stage the stranded lead wire or magnet wire from the
backside of tooling and properly position the end of the wire to be terminated over the crimp
area.
(3) With one hand, properly position magnet or stranded lead wires from frontside of tooling and
properly position end to be terminated over crimp area.
(4) With the other hand, pull the Manual Arbor Press hand lever forward until it reaches the fully
rotated position and the stroke limiter of the Arbor Press releases.
(5) Allow the Arbor Press hand lever to release to the top dead center position and remove the
terminated wire.
