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TDI 

T

URBO

T

WIN

 

FROM 

TECH DEVELOPMENT

 

 

 

Publication: T3-790, Rev. 2 
Issued: January 9, 2013 

Page 5

2.0 INSTALLING THE MOTOR 

 

 

TDI T30-M Motors feature a turbine type air 
Motor that does not require lubrication in the 
supply air

.  

 

 

If a vane-type Motor is being replaced by a 
TDI turbine type Motor, TDI recommends 
removal of in-line or mist type lubricators to 
minimize Motor supply flow restriction, 
eliminate oily exhaust residue and reduce 
maintenance.

 

 

2.1 PROPER INSTALLATION & SET-UP 

 

WARNING

 

Do not operate this Motor unless it is properly 
connected to a load (see below). 

 

 

 

 

 

 

Motor & oil pump must be installed in a 
location that prevents unloaded or under-
loaded operation.  

 

 

T30-M Lube Pump Motor w/optional exhaust muffler 
 
There are two main causes for the oil pump to become 
unloaded or under-loaded: 
 

1) Cavitation

 - air in the oil suction line to the pump. 

 
This can be prevented by insuring the oil supply 
(suction) line to the pump inlet, is below the oil sump 
level of the equipment/engine.  This is referred to as a 
“flooded” location, as it insures oil will always be 
present at the pumps suction port.  This is 

VERY 

IMPORTANT

 when up-fitting a TDI pump package that 

uses the T30-M motor, or installing a T30-M motor 
replacement on an existing oil pump.  Take steps 
necessary to prevent accumulation of excessive air in 

the oil system.  Utilize check valves and vent lines in 
accordance with equipment/engine manufacturer’s 
guidelines. 
 

2) Excessive Motor Output 

 
Excessive Motor (Horsepower) results in pump over-
speed.  Excessive HP output will drive the mechanical 
oil pump to a speed higher than recommended (most 
are rated at 1200-1750 RPM for maximum life).  
 
Oil pump over-speed does not always produce 
excessive or higher (indicated) oil pressures (on a 
panel or gauge) because most machines and/or oil 
pumps have a pressure bypass.  Even pumps with a 
pressure bypass, if operated at excessive speed, may 
fail bearings and/or seals prematurely.   
 
Adjusting T30-M Motor output is accomplished 

simply 

by reducing

 (or increasing if needed) the dynamic 

motor supply air/gas pressure.  Matching the motor 
output speed 

to the same optimum range

 as that of the 

oil pump (1200-1750 RPM) will provide maximum T30-
M Motor life  

 
2.2 SUPPLY & EXHAUST LINE 
INSTALLATION 

 

WARNING

 

Be sure to either bleed the pressurized air reservoir 
and/or safety the system such as closing all air/gas 
supply valves prior to installing Motor or a new 
supply line. 

 
The T30-M Motors come standard with a 1.0 inch NPT 
female pipe thread connection at the inlet.  A 1.5 inch 
or 2.0” exhaust adapter is standard. Supplied adapters 
are sealed with Viton O-rings.   
 
The Motor supply line consists of the line from the 
air/gas supply source (via a pressure regulator when 
necessary) through filters, manual and/or automatic 
relay valves to the Motor

 

inlet.  

 
The exhaust line consists of the line from the Motor 
exhaust to a “safe” location.  Turbine exhaust (gas) is 
typically plumbed away from the engine area.  
 
Hard piping may be used on supply/exhaust lines.  A 
section of flexible tubing (gas approved where 
required) is recommended, between Motor 
inlet/exhaust outlets, to the hard piping.  This can 
prevent leaks or “wobble” out due to piping weight & 
vibration and ease of field maintenance/replacement of 

Summary of Contents for TurboTwin T30-M

Page 1: ...t 6800 Poe Ave Dayton OH 45414 Tel 937 898 9600 Fax 937 898 8431 Website www tdi turbotwin com Publication T3 790 Rev 2 Issued January 9 2013 INSTALLATION AND OPERATING MANUAL TURBOTWIN Model T30 M Au...

Page 2: ...2 2 Supply Exhaust Line Installation 5 2 3 Motor Controls 6 2 4 Inlet Pressure Check Port 6 2 5 Matching Motor Output to Load 7 2 6 Adjusting Motor Output Speed 8 3 0 Motor Operation 7 4 0 Trouble Sho...

Page 3: ...al lubrication o Ease of Compliance Exhaust is cleaner since motor produces no fugitive oily mist emissions NOTE THIS MOTOR IS TO BE SERVICED ONLY BY AUTHORIZED TDI TURBOTWIN DISTRIBUTORS DEALERS AND...

Page 4: ...n either left hand LH CCW or right hand RH CW is designated from output shaft end of the Motor CAUTION Exceeding the Maximum Operating Pressure rating shown on Motor nameplate or continued operation a...

Page 5: ...35 40 45 50 55 0 0 1 0 2 0 3 0 4 0 5 0 6 0 Inlet Flow Pressure SCFM Nm3 Hr 150 Psig 100 170 120 Psig 80 135 90 Psig 62 105 60 Psig 43 74 150 Psig 120 Psig 90 Psig 60 Psig 0 5 10 15 20 25 30 0 5 10 15...

Page 6: ...output will drive the mechanical oil pump to a speed higher than recommended most are rated at 1200 1750 RPM for maximum life Oil pump over speed does not always produce excessive or higher indicated...

Page 7: ...ure fine contamination Motor life can be increased by use of a coarse 40 mesh strainer upstream in the motor supply line NOTE Expensive moisture abatement air gas drying is not required as this has no...

Page 8: ...site conditions temperatures etc Varying oil pressure cycle times required 2 6 ADJUSTING MOTOR OUTPUT SPEED Set multi meter to measure frequency Hz Connect the two multi meter leads to the speed pick...

Page 9: ...regulator to one that matches pressure flow requirements E Inlet supply line valve ball gate relay plug too small E Check dynamic operating pressure at Motor inlet Install valve that matches flow pre...

Page 10: ...properly maintained by user d the defect is not the result of normal wear and tear e the starter has been repaired with parts manufactured or authorized by TDI and f TDI installation and repair proced...

Page 11: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Page 10 Publication T3 790 Rev 2 Issued January 9 2013 Figure 1 T30 M Lube Pump Motor...

Page 12: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Publication T3 790 Rev 2 Issued January 9 2013 Page 11 Figure 2 T30 M Lube Pump Motor w Integral Relay Valve Pneumatic...

Page 13: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Page 12 Publication T3 790 Rev 2 Issued January 9 2013 Figure 3 T30 M Lube Pump Motor w Integral Relay Valve Solenoid for Air Only Operation...

Page 14: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Publication T3 790 Rev 2 Issued January 9 2013 Page 13 Figure 4 T30 M Lube Pump Motor w Modified NEMA 56C Mounting Flange...

Page 15: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Page 14 Publication T3 790 Rev 2 Issued January 9 2013 Figure 5 T30 M Lube Pump Motor w NEMA 56C Mounting Flange...

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