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TDI

 T

URBO

T

WIN

 

FROM 

TECH DEVELOPMENT

 

 

 

                                                                                                                   

                           

 

                                                                                                 

                                                                            

                                                                                                                                                

Page 8 

Publication: T3-790, Rev. 2 
Issued January 9, 2013 

4.0 TROUBLESHOOTING CHART 

 

TROUBLE PROBABLE 

CAUSE 

 

SOLUTION 

 
1. Motor does not run; 
small air flow from 
exhaust. 

 
A. Y-Strainer or filter in supply line 
clogged. 

A. Clean strainer. 

 
B. Nozzle blockage. 

B. Remove blockage or obstruction from nozzles. 

 
2. Motor does not run; 
(rotate) but normal air 
flow from exhaust. 

 
A. Broken/damaged turbine 
rotor(s). 

A. Replace all damaged parts. 

 
B. Broken gear train. 

B. Repair or replace gear train. 

 
C. Seized Load (e.g. oil pump) 

C. Repair or replace pump (or driven device) 

 
3. Reduced Motor 
output power (will not 
carry load). 

 
A. Motor inlet air pressure/flow 
insufficient to produce required 
Motor output. 

A. Check dynamic operating pressure at Motor inlet. 
 Increase air pressure in 10 PSIG  increments; DO 
NOT EXCEED OPERATING LIMIT. 

 
B. Damaged turbine nozzle. 

B. Replace turbine nozzle. 

 
C. Inlet supply piping or 
components too small. 

C.  Check dynamic operating pressure at Motor inlet. 
Supply piping size (lengths/diameters) must match 
dynamic flow requirements. 

 
D. Pressure regulator orifice too 
small. 

D.  Check dynamic operating pressure at Motor inlet. 
Increase orifice size or replace pressure regulator to 
one that matches pressure/flow requirements. 

 
E. Inlet supply line valve (ball, 
gate, relay, plug) too small. 

E.  Check dynamic operating pressure at Motor inlet. 
Install valve that matches flow/pressure 
requirements for application. 

 
F. In line lubricator installed in 
supply line restricting flow. 

F.  Check dynamic operating pressure at Motor inlet. 
Remove lubricator. 

 
G. Control Valve or Regulator not 
fully open. 

G.  Check dynamic operating pressure at Motor inlet. 
Repair or replace control valve or regulator as 
needed. 

 
H. Excessive back pressure; 
exhaust restricted. 

H.  Check dynamic operating pressure at Motor 
exhaust port. Clean exhaust piping or increase size 
to length/diameter required for application. 

 
J. Wrong rotation Motor. 

J. Check rotation (direction) Replace with Motor of 
proper rotation if necessary. 

 
K. Wrong size Motor. 

K. Check Application Specification for correct Motor. 

 

 

 
4. Motor & Pump turns 
too fast.  Excessive oil 
pump output/pressure. 

OR   

Validate with a hand 
tachometer if necessary. 

 
A. Motor Inlet air pressure too 
high. 

A.  Check dynamic operating pressure at Motor inlet 
Decrease air pressure in 10 PSIG (0.6 BAR) 
increments. 
OR 
If there is a manual shut-off valve in the supply line, 
partially close it to restrict dynamic Motor supply 
pressure. 
OR 
Install a restriction orifice in the inlet supply line. 

 
B. Wrong size Motor. 

B. Check Application Specification for correct Motor. 

Summary of Contents for TurboTwin T30-M

Page 1: ...t 6800 Poe Ave Dayton OH 45414 Tel 937 898 9600 Fax 937 898 8431 Website www tdi turbotwin com Publication T3 790 Rev 2 Issued January 9 2013 INSTALLATION AND OPERATING MANUAL TURBOTWIN Model T30 M Au...

Page 2: ...2 2 Supply Exhaust Line Installation 5 2 3 Motor Controls 6 2 4 Inlet Pressure Check Port 6 2 5 Matching Motor Output to Load 7 2 6 Adjusting Motor Output Speed 8 3 0 Motor Operation 7 4 0 Trouble Sho...

Page 3: ...al lubrication o Ease of Compliance Exhaust is cleaner since motor produces no fugitive oily mist emissions NOTE THIS MOTOR IS TO BE SERVICED ONLY BY AUTHORIZED TDI TURBOTWIN DISTRIBUTORS DEALERS AND...

Page 4: ...n either left hand LH CCW or right hand RH CW is designated from output shaft end of the Motor CAUTION Exceeding the Maximum Operating Pressure rating shown on Motor nameplate or continued operation a...

Page 5: ...35 40 45 50 55 0 0 1 0 2 0 3 0 4 0 5 0 6 0 Inlet Flow Pressure SCFM Nm3 Hr 150 Psig 100 170 120 Psig 80 135 90 Psig 62 105 60 Psig 43 74 150 Psig 120 Psig 90 Psig 60 Psig 0 5 10 15 20 25 30 0 5 10 15...

Page 6: ...output will drive the mechanical oil pump to a speed higher than recommended most are rated at 1200 1750 RPM for maximum life Oil pump over speed does not always produce excessive or higher indicated...

Page 7: ...ure fine contamination Motor life can be increased by use of a coarse 40 mesh strainer upstream in the motor supply line NOTE Expensive moisture abatement air gas drying is not required as this has no...

Page 8: ...site conditions temperatures etc Varying oil pressure cycle times required 2 6 ADJUSTING MOTOR OUTPUT SPEED Set multi meter to measure frequency Hz Connect the two multi meter leads to the speed pick...

Page 9: ...regulator to one that matches pressure flow requirements E Inlet supply line valve ball gate relay plug too small E Check dynamic operating pressure at Motor inlet Install valve that matches flow pre...

Page 10: ...properly maintained by user d the defect is not the result of normal wear and tear e the starter has been repaired with parts manufactured or authorized by TDI and f TDI installation and repair proced...

Page 11: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Page 10 Publication T3 790 Rev 2 Issued January 9 2013 Figure 1 T30 M Lube Pump Motor...

Page 12: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Publication T3 790 Rev 2 Issued January 9 2013 Page 11 Figure 2 T30 M Lube Pump Motor w Integral Relay Valve Pneumatic...

Page 13: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Page 12 Publication T3 790 Rev 2 Issued January 9 2013 Figure 3 T30 M Lube Pump Motor w Integral Relay Valve Solenoid for Air Only Operation...

Page 14: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Publication T3 790 Rev 2 Issued January 9 2013 Page 13 Figure 4 T30 M Lube Pump Motor w Modified NEMA 56C Mounting Flange...

Page 15: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Page 14 Publication T3 790 Rev 2 Issued January 9 2013 Figure 5 T30 M Lube Pump Motor w NEMA 56C Mounting Flange...

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