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MSD Manual 

2.0 General Information

 

 

5

 

 

Product Description 

The MotorShield™ is a 3-phase low-pass sine wave filter designed and developed by TCI to 

deliver conditioned power to motor loads driven by PWM drives with switching frequencies from 2 

kHz to 16 kHz. Any drive control parameter which has the effect of reducing the carrier or 

switching frequency below 2 kHz at any time must be disabled. Some sine wave or long lead 

mode drive parameters or operating modes can have this effect. This filter is suitable for VFD 

drives configured to Volts per Hz modes only. Available for three phase voltage systems up to 

460/480 Volts, the MotorShield™ is a passive LC filter connected in series with the output 

terminals of the variable frequency drive. This design removes the carrier frequency distortion 

from the output voltage waveform resulting in a nearly pure sine wave voltage profile. 
The MotorShield™ sine wave filter reduces the effects of the reflected wave phenomenon (dV/dt), 

which can cause motor heating, insulation damage, and excessive audible noise. The reduction 

of high frequency VFD output currents extends the life of motors and transformers and eliminates 

the need for special motor cables. The MotorShield™ reduces VFD ground fault problems and 

noise interference in transducer signals caused by stray high frequency harmonic currents. 
The MotorShield™ is available in a UL Open Type and Type 1 and Type 3R enclosures which 

can be mounted adjacent to the VFD.  
The MotorShield™ consists of the following standard features and components: 

  An L-C power filter circuit with: 

  A TCI 3-phase reactor 

  High-endurance, harmonic-rated capacitors 

  Compression terminals for ease and integrity of all power wiring 

  Thermal switches on reactor and capacitor                                                                                     

  Suitable for all lead lengths extending up to 15,000 feet 

 

Summary of Contents for MSD0480A000

Page 1: ...llation Operation and Maintenance Manual TCI LLC W132 N10611 Grant Drive Germantown WI 53022 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 www transcoil com 2019 TCI LLC All right reserved...

Page 2: ......

Page 3: ...on 12 Variable Frequency Drive Settings 12 Environment 12 Working Space 12 Power Wiring 12 Thermal Switch 13 Optional Features 13 4 0 Installation Guidelines 14 Wiring 14 Before Connecting 14 Over Tem...

Page 4: ...on 6 6 16 17 E Updates to Product Ratings and Dimensions Table Updates to Installation Checklist 9 18 17 F Revision of technical specifications and overall reformat 1015 19 G Updates to Tech Specs 01...

Page 5: ...ion readers about conditions which can if proper steps are not taken lead to a serious fault condition physical injury or death Cautions are used to draw attention to instructions Failure to properly...

Page 6: ...Verify with a voltmeter to make sure that all sources of power have been disconnected and that all capacitors have discharged before beginning work Caution The drive output terminals MotorShield and t...

Page 7: ...checklist for a successful installation These points are explained in detail in the subsequent sections of this manual Receiving Inspection The MotorShield has been thoroughly inspected functionally t...

Page 8: ...is expressly limited at TCI s option to i repair or replacement of that product or ii return of the product and refund of the purchase price Such remedy shall be Buyer s sole and exclusive remedy TCI...

Page 9: ...the output voltage waveform resulting in a nearly pure sine wave voltage profile The MotorShield sine wave filter reduces the effects of the reflected wave phenomenon dV dt which can cause motor heati...

Page 10: ...n Typical Configuration for MSD 480 V 9A to 16A Typical Configuration for MSD 480 V 23A to 45A Figure 1 Typical Configurations for the MotorShield Filter These drawings are for general reference only...

Page 11: ...l Configuration for MSD 480 V 55A Typical Configuration for MSD 480 V 65A and up Figure 2 Typical Configurations for the MotorShield Filter These drawings are for general reference only Use the drawin...

Page 12: ...ge FLA the rated continuous operating current RMS amps System Voltage the maximum VFD output voltage fundamental Hz the maximum VFD output frequency fundamental Phase 3 The MotorShield is designed for...

Page 13: ...ted 110 Amps 480 V Figure 4 MotorShield Model Number Encoding The MotorShield has a current rating rather than a horsepower rating The rating and dimension tables in the following section list the nom...

Page 14: ...72 cm 645 MSD0130A300 100 130 187 lbs 85 Kg 22 13 in 56 cm 20 43 in 52 cm 28 50 in 72 cm 827 MSD0160A300 125 160 340 lbs 154 Kg 36 00 in 91 cm 28 40 in 72 cm 36 86 in 94 cm 683 MSD0200A300 150 200 425...

Page 15: ...ormance Maximum peak voltage of output waveform 480 V models 815 V 600 V models 1 018 V Maximum dV dt of output waveform 480 V models 5 V s 600 V models 6 V s Environmental Conditions Maximum Elevatio...

Page 16: ...oved for such use this equipment is not suitable for use in an explosive atmosphere or in a Hazardous Classified Location as defined in article 500 of the National Electrical Code NEC Make sure that t...

Page 17: ...tors overheat Connect these switches to monitoring equipment Figure 5 Thermal Switches Optional Features Additional wiring requirements may apply to MotorShield units that are equipped with optional f...

Page 18: ...Failure to follow the safety instructions set forth in this manual can result in serious injury or death Warning Exercise caution when connecting the filter to the drive Internal filter components ma...

Page 19: ...35 lb in 4 0 N m B 30 10 AWG 30 lb in 3 4 N m A 30 10 AWG 40 lb in 4 5 N m B 35 8 AWG 30 lb in 3 4 N m A 35 8 AWG 40 lb in 4 5 N m B 45 8 AWG 30 lb in 3 4 N m A 45 8 AWG 45 lb in 5 1 N m B 55 6 AWG 35...

Page 20: ...the requirements of the National Electrical Code NEC and or any other codes that apply to the installation site The ground connection must be made using a wire conductor Metallic conduit is not a suit...

Page 21: ...onfiguration Caution Ensure drive output frequency is set between 2 kHz and 16 kHz Failure to do so may result in damage to the filter Caution Thoroughly check the installation before applying power a...

Page 22: ...icians should carry out all electrical installation and maintenance work on the MotorShield Disconnect all sources of power to the VFD and MotorShield before working on the equipment Do not attempt an...

Page 23: ...ceeds its ratings a switching frequency lower than its minimum specification a motor frequency that exceeds maximum specifications or blocked air flow Check to make sure current drive switching freque...

Page 24: ...ts are needed please contact your TCI representative To ensure that the MotorShield continues to perform to its original specifications replacement parts should conform to TCI specifications Factory C...

Page 25: ...LLC W132 N10611 Grant Drive Germantown WI 53022 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 www transcoil com 2019 TCI LLC All right reserved Product No 29343 Effective 01 17 20 Version...

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