tbs electronics SR12 Operation And Service Manual Download Page 7

Page  7 

 
OPERATING PROCEDURES 

 

Purpose

 - The TBS Solvent Recovery System was manufactured for the purpose of recovering solvents used 

within the laboratory setting.   Many laboratories now use the TBS equipment for recovering solvents such 

as xylene and graded alcohols.   (See 

List of Acceptable Distillation Solvents 

in this manual)   In the average 

size laboratory, the recovery of these two solvents have proven to have saved thousands of dollars each year 

as well as protecting the environment from toxic chemicals being stored and/or transported.   In addition, 

laboratories have decreased their cost of hauling hazardous waste off sight as well as the undesirable, 

regulatory, responsibilities that go along with that waste removal. 

 

NOTE:  When handling chemicals, use gloves, safety glasses with splash guard and an apron. 

 

 

Procedure for Recovering: 
 
Alcohol: 
 

 

1. 

 

Place clean and dry collection containers under each of the lower distillate solvent outlet nozzles left and 

right. 

 

2. 

 

Verify that the Thermal oil level is at the correct level.

 

 

3. 

 

Place the disposable plastic bag into the vessel using the expandable metal ring to hold the bag in place.   

Note: For the 3-gal unit, small hole should be cut near the top edge of the bag to fit over the vapor 

collection duct. 

 

4. 

 

Place the contaminated solvent in the distilling chamber, up to 3 gallons.   

  

NOTE

:

 

Take special care NOT to allow any contaminated solvent to enter the Vapor Collector Duct    

Manifold when you are filling the distilling chamber.   This may create a build up of wax inside of the    

condensing coils that can cause blockage and unwanted pressure within the distilling chamber during  

recovery. 

 

5. 

 

Close the cover of the chamber by securing the locking knob by tighten clockwise until the knob stops.   

The spring will act as a release valve if an unlikely blockage of the vapor collector duct occurs.  

 

 

6. 

 

Set the distillation temperature with the Working Thermostat 15°C above the boiling point of the 

contaminated solvent to be recovered. 

 

7. 

 

Setting of the fractional temperature depends on the solvent you are recycling. You should then set the 

fractional temperature at approximately 20-30°C higher than your highest boiling point of the 
contaminates.  

 Alcohol has a boiling point of 78°.

  Your fractional temperature switch will be set at a 

minimum of  85°C for the recovery of alcohol. 

 

8. 

 

Set the timer for distillation.   For a full distilling chamber it will take 5-6 hours for complete distillation 

to be accomplished.   This may vary with the solvent.   Alcohol, for example, may take up to 6 hours.   

The final results will not be effected and the unit will not be damaged if you over set the timer.   NOTE: 

When you wish to recycle alcohol (boiling point of 78°C), it is necessary to change the temperature of 

Summary of Contents for SR12

Page 1: ...Triangle Biomedical Sciences Inc Solvent Recovery System Operation And Service Manual SR12 Version 1 2 Serial ___________________...

Page 2: ...ION 4 Application 4 Function 4 Separation Module 4 Safety Measurers 4 OPERATIONAL SAFETY 4 Location 4 Solvent Containment 4 Safe Exposure Temperature 5 OPERATING PROCEDURES 6 Purpose 6 Procedure for A...

Page 3: ...Page 3 GLOSSARY 15...

Page 4: ...ansfer the benefit of such warranties to the user This warranty supersedes and is given in lieu of all implied warranties and is void if user does not provide unit with continuous ample electrical pow...

Page 5: ...illation using the Separation Module and Baffle The Switching Module allows an operator to set a fraction temperature at which the distillate of the different solvents will be separated The fraction t...

Page 6: ...on the floor under your recovery unit This pan is recommended for use as a safety pan to prevent solvents from spilling onto the floors in case of an over flow due to operator error Appropriate 3 gal...

Page 7: ...taminated solvent in the distilling chamber up to 3 gallons NOTE Take special care NOT to allow any contaminated solvent to enter the Vapor Collector Duct Manifold when you are filling the distilling...

Page 8: ...hen operating This could create a dangerous situation Xylene 1 Place clean and dry collection containers under each of the lower distillate solvent outlet nozzles left and right 2 Verify that the Ther...

Page 9: ...overy cycle has been completed let the unit cool to at least 50 C prior to opening the secured top Premature opening will allow a release of solvent fumes into the surrounding atmosphere and can also...

Page 10: ...156 377 Cyclohexane 81 260 Cyclohexanon 155 419 1 2 DiChlorethane 84 412 DiEthyl Cellosolve 121 208 DiEthyl Ketone 104 445 Ethanol 82 400 Ethyl Acetate 79 427 Ethyl Amyl Keytone EAK 160 Ethylene Glyc...

Page 11: ...113 46 80 Carbon Tetrachloride Tetrachloromethane 78 110 1 1 2 2 Tetrachloroethane Acetylene Tetrachloride 147 160 Tetrachloroethylene Pestabil Vors Perchloroethylene Per 121 150 Trichloroethane 1 1...

Page 12: ...o control the temperature of the thermal oil that transfers heat to the distilling chamber Range 40 200 C Note The oil temperature is generally 15 20 C higher than the temperature of the contaminated...

Page 13: ...time lasts much longer than 4 hours 1 Contaminated solvent contains too much water 2 Thermal oil level is low 3 Thermal oil is old and dirty 4 Heating elements need cleaning 1 Replace the solvent 2 Ad...

Page 14: ...er 11 Cooling Fan Motor Expl Proof 12 3 Way Fraction Switch Expl Prf 13 Heater Cable Sheath Pipe Expl Prf 14 Solvent Receiver Tanks 15 Solvent 16 Oil Discharge 17 Thermal Oil Level Indicator 18 Workin...

Page 15: ...g Thermostat T1 384010 Safety Thermostat T2 465000 White Warning Light 465001 Red Warning Light 465002 Green Warning Light 475000 Ventilator Motor 468402 Heating Element 385007 Timer 425002 Control Kn...

Page 16: ...since the distlland mixture is forced into the area in which only pure material is desired Fraction A portion of the collected separated material recovered from the head of the still Fractional Disti...

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