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BML battery monitor manual

TBB POWER CO., LTD.

Specification

BML

BML1004/BML1008

BML2004/BML2008

BML4004/BML4008

Electrical spec

Operation voltage range

8-33VDC

Operation current range

≤0.15A

Battery voltage

12V/24V

Max battery voltage

33V

Max battery current

100A

200A

400A

Cell Number of Lithium
battery

12V(4cell)/24V(8cell)

Measuring
Accuracy

Battery voltage ±1%

Cell voltage

±0.5%

Current

±3%

SOC

±5%

Standby Consumption

<1W

DOD dry
contacts

Qty

Nominal
switching
capacity

0.5A/30VDC

Protection

Battery over voltage/Battery low voltage

Others

Communication

RS485

Working temperature

-25

℃

～

℃

Dimension (LxWxH) - mm

101*101*43.45

Height-g

500g

IP protection

IP32(Monitor)/IP10

（

SS100/SS100S/SS200/SS200S/SH400/SH400S)

Cooling

Self cooling

Standards

EN55022, EN60950

Summary of Contents for BML

Page 1: ...BML battery monitor manual TBB POWER CO LTD BML Battery Monitor Manual Version A1 1 April 2017...

Page 2: ...monitor manual TBB POWER CO LTD WARNING FIRE HAZARD SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON COMBUS TABLE SURFACE ONLY CAUTION THE DC AND AC BREAKER MUST HAVE BEEN TURNED OFF BEFORE SERVICING MA...

Page 3: ...attery activities since the first installation max 200 records Apart from discharging and charging multiple other factors are considered including battery size age ratio of battery etc With shunt even...

Page 4: ...ium battery XXX 100 The max current for battery monitor 100A 200 200A 400 400A Y 4 12V system 8 24V system Available model Model Max Current Battery voltage Cell number of Lithium battery BML1004 100A...

Page 5: ...OD model Compatible for 12Vdc 24Vdc 48Vdc 50A RY50L 100A CR100L RY100L CR100M CR100S 200A CR200LM CR200LM CR200S 400A CR400L CR400M CR400S Components Monitor Module Current Detector Module SS for 100A...

Page 6: ...BML battery monitor manual TBB POWER CO LTD Dimension and Hole size Monitor Module 101 101 43 45 35 6 4 3 5 43 1 101 81 87 64 87 64 SS 135 31 4 28 59 111 14 6 31 4 59 50 17 100...

Page 7: ...BML battery monitor manual TBB POWER CO LTD SH...

Page 8: ...BML battery monitor manual TBB POWER CO LTD Installation Preparation Material list...

Page 9: ...Volt 01 Cable for Service battery 8 1 Screws M3x12mm for holder mounting 9 3 Screws M6 x 25mm for SS mounting 10 2 Screws M3x25mm for Monitor module mounting 11 5 Screw fixing expansion sleeve 4mm 12...

Page 10: ...5 Communication COM B Comm port for Lithium battery energy information BM C Comm Port for lithium battery cell voltage and DOD dry contact Cells DOD D Cable fastener Current Detector Module SS Take of...

Page 11: ...L8 D 03 3 for BML1008 BML2008 Cable L4 D 03 3 for BML1004 BML2004 Cable Flex 50 30 0 3 for SS200 SS200S Cable Flex 25 30 0 3 for SS100 SS100S Cable BM 03 T1 To Connect to SS or SH T2 To Port BM of th...

Page 12: ...tt Cell4 T5 Bat cell2 To connect to Batt Cell2 T6 Bat cell1 To connect to Batt Cell1 T7 Bat cell8 To connect to Batt Cell8 T8 Bat cell7 To connect to Batt Cell7 T9 Bat To connect to Batt T10 Bat cell6...

Page 13: ...tt Cell3 T4 Bat cell4 To connect to Batt Cell4 T5 Bat cell2 To connect to Batt Cell2 T6 Bat cell1 To connect to Batt Cell1 T7 Bat To Batt Connection schematic diagram 1 5 4 2 3 6 7 8 9 10 11 12 T3 Bat...

Page 14: ...ventilation Recommended working temperature is 0 25 Recommended humility is around 50 Installation Professional electrical technician is required for the installation Please make sure BML is powered...

Page 15: ...distributor or TBB Power if you need it Installation with the mounting holder Installation without the mounting holder 8 7 6 0 5 0 87 6 0 50 2 4 5 H 3 5 T h eW a llH o leS iz e 2 4 5 2 4 2 M 3 2 5 2 M...

Page 16: ...h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 2 4 V 1 0 0 A h 2 4 V 2 0 0 A h B A T B A T 1 2 V B A T 2 4 V B A T B A T B A T C a b le S G 0 5 0 3 0 orC a b le S G 0 2 5 3 0 C a b...

Page 17: ...BML battery monitor manual TBB POWER CO LTD SH Installation 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 4 0 0 A h B A T 1 2 V B A T D E V IC E...

Page 18: ...to charge the battery until there is no alarms on the BML display d Any change of the battery type or battery capacity setting needs a repeat for step b and c DO NOT plug out any connectors on the BM...

Page 19: ...ARTER 13 1V 1 Home page Current Date Battery SOC Active Alarm Remain Time Of Battery Charging Discharging Status Battery Voltage Battery Current Charging Discharging Cycles Current Time 13 0V 2 0A 100...

Page 20: ...2015 07 51 34 SERVICE CUR CYCLES STARTER 12 0V 0101 Voltage 13 0V Current 2 0A SOC 52 RE Time 100Min Cycles 65 Cycles Battery Monitor SOC Battery State of Charge 0 100 Voltage Battery Voltage Current...

Page 21: ...ery Capacity Date Of Installation 50AH 02010302 02010303 Battery Recovery Level 30 02010304 020105 Comm Setting Common Addr 0x70 9600 Baud Rate 02010501 Parity NONE 02010502 01 01 2000 020101 Comm Set...

Page 22: ...ort English 020102 Date And Time Date and time System Date time setting Replace Battery No 020103 Replace Battery Set Yes for replacing the battery and doing the related setting for battery parameters...

Page 23: ...ery Capacity Default is 50AH setting range 50 2000AH Please set the value as the capacity of your battery Date of Installation Installation date of battery It is request to reset when replacing the ba...

Page 24: ...nominal voltage Default is Auto Detect It could be Auto Detect 12V 24V Cell Imbalance Voltage 0 50V 02010307 Cell Imbalance Voltage When the imbalance voltage between the cells is above the setting p...

Page 25: ...s 3 33V setting range 3 0 3 5V Common Addr 0x70 9600 Baud Rate 02010501 Common Addr RS485 address setting Default is 0x70 Setting range is 0x01 0xF6 It is recommended to keep the default value Baud Ra...

Page 26: ...oltage low Please refer the below table for more details about the alarms in Active Alarm and Alarm of Events N 1 8 No Alarms Comments 5001 Battery voltage high High battery voltage alarm 5002 Battery...

Page 27: ...Total Logs Cycles Logs Daily Discharge Energy 35 5KWH 04 05 2015 Date Min SOC 10 Min Voltage 10 3V Max Voltage 14 1V Max SOC 100 Daily Charge Energy 35 5KWH Clear History Daily Discharge Energy 35 5KW...

Page 28: ...larm 04 0402 04020201 Monthly Discharge Energy 35 5KWH 04 2015 Month Min SOC 10 Min Voltage 10 3V Max Voltage 14 1V Max SOC 100 Monthly Charge Energy 35 5KWH Monthly information about energy SOC and v...

Page 29: ...city Accumulate Cycles The accumulated charged discharged cycles for battery since the latest setting for battery type and capacity 04020401 Cycle 1 Recording Time Charge 0 61KWH 6 Discharge 1 42KWH 1...

Page 30: ...History No Cycles Logs Alarm History Status Setting Event Information Active Alarm 04 0402 04020501 Clear History No Clear History Clear all of the history records 7 Information Softwave Version 00 01...

Page 31: ...nt 100A 200A 400A Cell Number of Lithium battery 12V 4cell 24V 8cell Measuring Accuracy Battery voltage 1 Cell voltage 0 5 Current 3 SOC 5 Standby Consumption 1W DOD dry contacts Qty 1 Nominal switchi...

Page 32: ...BML battery monitor manual TBB POWER CO LTD TBB Power Co Ltd Web www tbbpower com Tel 86 592 5212299 Fax 86 592 5796070 Email service tbbpower com...

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