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  BML battery monitor manual 

TBB POWER CO., LTD. 

Disclaimer   

Unless specially agreed in writing, TBB Power Co.,Ltd 

 

Take  no  warranty  as  to  the  accuracy,  sufficiency  of  suitability  of  any  technical  or  other 
information provided in this manual or other documentation. 

 

Assumes  no  responsibility  or  liability  for  loss  or  damage,  whether  direct,  indirect, 
consequential or incidental, which might arise out of the use of such information 

About this Manual 

This manual describes our product features and provides procedure of installations. This manual 
is for anyone intending to install our equipment. 

General Description 

Thanks for choosing TBB product. 

The  BML  series  battery  monitor  features  microprocessor  controlled  combined  with  high 
resolution  measuring  system  for  lithium  battery  voltage  and  charge/discharge  current  .  With 
built in software, BML series can calculated consumed AH/KWH and remaining AH/KWH, and 
display battery voltage and battery current as well. 

BML could record all battery activities since the first installation (max 200 records). Apart from 
discharging and charging, multiple other factors are considered including  battery size, age ratio 
of  battery  etc.  With  shunt,  even  the  smallest  leakage  current  can  be  detected  and  recorded  to 
guarantee the accuracy.     

Compared with conventional indicating meters, small current can be measured and read exactly 
with  this  device.  With  this  feature,  latent  consumers  (insulation  fault,  wrong  connections, 
standby  unit  etc)  can  be  recognized immediately.  Meantime,  through  additional  sensor  second 
battery voltage can be measured and displayed. 

With the optional DOD protection unit, battery low voltage protection level can be programmed 
and  alarm  cam  will  be  sent  once  reaching  the  limit  to  avoid  battery  damage  due  to  deep 
discharge. In the meantime, it can be used to drive the battery protection device to shut off the 
battery against further discharge. 

 

Battery voltage of service battery 

 

Each Cell voltage of the lithium battery   

 

Battery current : charging and discharging 

 

Battery residual capacity in AH 

 

Battery capacity in % 

 

Programmable for protection point 

 

RS485 is available   

 

Available model: 100A, 200A and 400A. 

Summary of Contents for BML

Page 1: ...BML battery monitor manual TBB POWER CO LTD BML Battery Monitor Manual Version A1 1 April 2017...

Page 2: ...monitor manual TBB POWER CO LTD WARNING FIRE HAZARD SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON COMBUS TABLE SURFACE ONLY CAUTION THE DC AND AC BREAKER MUST HAVE BEEN TURNED OFF BEFORE SERVICING MA...

Page 3: ...attery activities since the first installation max 200 records Apart from discharging and charging multiple other factors are considered including battery size age ratio of battery etc With shunt even...

Page 4: ...ium battery XXX 100 The max current for battery monitor 100A 200 200A 400 400A Y 4 12V system 8 24V system Available model Model Max Current Battery voltage Cell number of Lithium battery BML1004 100A...

Page 5: ...OD model Compatible for 12Vdc 24Vdc 48Vdc 50A RY50L 100A CR100L RY100L CR100M CR100S 200A CR200LM CR200LM CR200S 400A CR400L CR400M CR400S Components Monitor Module Current Detector Module SS for 100A...

Page 6: ...BML battery monitor manual TBB POWER CO LTD Dimension and Hole size Monitor Module 101 101 43 45 35 6 4 3 5 43 1 101 81 87 64 87 64 SS 135 31 4 28 59 111 14 6 31 4 59 50 17 100...

Page 7: ...BML battery monitor manual TBB POWER CO LTD SH...

Page 8: ...BML battery monitor manual TBB POWER CO LTD Installation Preparation Material list...

Page 9: ...Volt 01 Cable for Service battery 8 1 Screws M3x12mm for holder mounting 9 3 Screws M6 x 25mm for SS mounting 10 2 Screws M3x25mm for Monitor module mounting 11 5 Screw fixing expansion sleeve 4mm 12...

Page 10: ...5 Communication COM B Comm port for Lithium battery energy information BM C Comm Port for lithium battery cell voltage and DOD dry contact Cells DOD D Cable fastener Current Detector Module SS Take of...

Page 11: ...L8 D 03 3 for BML1008 BML2008 Cable L4 D 03 3 for BML1004 BML2004 Cable Flex 50 30 0 3 for SS200 SS200S Cable Flex 25 30 0 3 for SS100 SS100S Cable BM 03 T1 To Connect to SS or SH T2 To Port BM of th...

Page 12: ...tt Cell4 T5 Bat cell2 To connect to Batt Cell2 T6 Bat cell1 To connect to Batt Cell1 T7 Bat cell8 To connect to Batt Cell8 T8 Bat cell7 To connect to Batt Cell7 T9 Bat To connect to Batt T10 Bat cell6...

Page 13: ...tt Cell3 T4 Bat cell4 To connect to Batt Cell4 T5 Bat cell2 To connect to Batt Cell2 T6 Bat cell1 To connect to Batt Cell1 T7 Bat To Batt Connection schematic diagram 1 5 4 2 3 6 7 8 9 10 11 12 T3 Bat...

Page 14: ...ventilation Recommended working temperature is 0 25 Recommended humility is around 50 Installation Professional electrical technician is required for the installation Please make sure BML is powered...

Page 15: ...distributor or TBB Power if you need it Installation with the mounting holder Installation without the mounting holder 8 7 6 0 5 0 87 6 0 50 2 4 5 H 3 5 T h eW a llH o leS iz e 2 4 5 2 4 2 M 3 2 5 2 M...

Page 16: ...h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 2 4 V 1 0 0 A h 2 4 V 2 0 0 A h B A T B A T 1 2 V B A T 2 4 V B A T B A T B A T C a b le S G 0 5 0 3 0 orC a b le S G 0 2 5 3 0 C a b...

Page 17: ...BML battery monitor manual TBB POWER CO LTD SH Installation 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 1 0 0 A h 1 2 V 4 0 0 A h B A T 1 2 V B A T D E V IC E...

Page 18: ...to charge the battery until there is no alarms on the BML display d Any change of the battery type or battery capacity setting needs a repeat for step b and c DO NOT plug out any connectors on the BM...

Page 19: ...ARTER 13 1V 1 Home page Current Date Battery SOC Active Alarm Remain Time Of Battery Charging Discharging Status Battery Voltage Battery Current Charging Discharging Cycles Current Time 13 0V 2 0A 100...

Page 20: ...2015 07 51 34 SERVICE CUR CYCLES STARTER 12 0V 0101 Voltage 13 0V Current 2 0A SOC 52 RE Time 100Min Cycles 65 Cycles Battery Monitor SOC Battery State of Charge 0 100 Voltage Battery Voltage Current...

Page 21: ...ery Capacity Date Of Installation 50AH 02010302 02010303 Battery Recovery Level 30 02010304 020105 Comm Setting Common Addr 0x70 9600 Baud Rate 02010501 Parity NONE 02010502 01 01 2000 020101 Comm Set...

Page 22: ...ort English 020102 Date And Time Date and time System Date time setting Replace Battery No 020103 Replace Battery Set Yes for replacing the battery and doing the related setting for battery parameters...

Page 23: ...ery Capacity Default is 50AH setting range 50 2000AH Please set the value as the capacity of your battery Date of Installation Installation date of battery It is request to reset when replacing the ba...

Page 24: ...nominal voltage Default is Auto Detect It could be Auto Detect 12V 24V Cell Imbalance Voltage 0 50V 02010307 Cell Imbalance Voltage When the imbalance voltage between the cells is above the setting p...

Page 25: ...s 3 33V setting range 3 0 3 5V Common Addr 0x70 9600 Baud Rate 02010501 Common Addr RS485 address setting Default is 0x70 Setting range is 0x01 0xF6 It is recommended to keep the default value Baud Ra...

Page 26: ...oltage low Please refer the below table for more details about the alarms in Active Alarm and Alarm of Events N 1 8 No Alarms Comments 5001 Battery voltage high High battery voltage alarm 5002 Battery...

Page 27: ...Total Logs Cycles Logs Daily Discharge Energy 35 5KWH 04 05 2015 Date Min SOC 10 Min Voltage 10 3V Max Voltage 14 1V Max SOC 100 Daily Charge Energy 35 5KWH Clear History Daily Discharge Energy 35 5KW...

Page 28: ...larm 04 0402 04020201 Monthly Discharge Energy 35 5KWH 04 2015 Month Min SOC 10 Min Voltage 10 3V Max Voltage 14 1V Max SOC 100 Monthly Charge Energy 35 5KWH Monthly information about energy SOC and v...

Page 29: ...city Accumulate Cycles The accumulated charged discharged cycles for battery since the latest setting for battery type and capacity 04020401 Cycle 1 Recording Time Charge 0 61KWH 6 Discharge 1 42KWH 1...

Page 30: ...History No Cycles Logs Alarm History Status Setting Event Information Active Alarm 04 0402 04020501 Clear History No Clear History Clear all of the history records 7 Information Softwave Version 00 01...

Page 31: ...nt 100A 200A 400A Cell Number of Lithium battery 12V 4cell 24V 8cell Measuring Accuracy Battery voltage 1 Cell voltage 0 5 Current 3 SOC 5 Standby Consumption 1W DOD dry contacts Qty 1 Nominal switchi...

Page 32: ...BML battery monitor manual TBB POWER CO LTD TBB Power Co Ltd Web www tbbpower com Tel 86 592 5212299 Fax 86 592 5796070 Email service tbbpower com...

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