Taylor-Dunn SC 0-90, Operation, T Roubleshooting And Replacement Parts Manual, Page: 65 / 130

Maintenance, Service, and Repair
Transmission
Page 7
3. Insert new o-rings into both sides of the intermediate shaft
bore, the input shaft bore and the intermediate shafts.
4. Install the input shaft into the housing and install the snap
ring.
5. Insert the intermediate shaft into the housing and support
in place.
6. Insert the flanged side bearing into the bearing bore.
Press in just past the snap ring grove and install the snap
ring.
7. Repeat the above step for the opposite bearing.
8. Thoroughly clean both sides of the intermediate bore. All
contaminates must be removed.
9. Apply Loctite #RC 609 to both sides of the intermediate
bore and install new bore plugs.
Note: Drive the bore plugs until they are firmly seated
against the snap rings.
10. Install the final drive gear onto the differential housing.
Torque the nuts to 35-45 ft-lbs.
11. Install the differential assembly into the drive housing and
install the bearing caps. Torque the bolts to 35-45 ft-lbs.
Note: The bearing caps are marked for identification
and must be installed in their original locations.
12. Place a small bead of non-acidic silicone sealant to the
bottom flange of the housing.
Note: The sealant bead should be on the inside of the
cover plate mounting holes.
13. Install the cover plate. Torque the bolts to 18-28 ft-lbs.
14. Install the axles using new axle seals. Refer to Rear Axle
section for information on installing the axles.
15. Fill with 11 ounces of oil. Refer to the Lubrication Table
for the proper type of oil.