Tayana TAYANA-48 Owner'S Manual Download Page 43 | Manualshive

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1.13 STEERING SYSTEM

Mechanical Steering System

This sailboat utilizes a mechanical steering system.

Necessary information concerning the steering is in the
“Mechanical Steering Owner’s Manual”. It is important that you
read the manual carefully for maintenance and warranty.

One engine boat has one rudder. Rudder alignment is

preset in the shipyard. Further alignment adjustments should not
be necessary unless the rudder or steering system incurs
damages. The steering system can be mechanizing without
power.

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Summary of Contents for TAYANA-48

Page 1: ...OWNER S MANUAL TAYANA 48 STANDARD ...

Page 2: ... 35 1 12 Salt water system seacock and through hull 38 1 13 Steering system 42 1 14 Sails rigging 45 1 15 Safety equipment 48 Ⅱ MAINTENANCE 52 2 1 General hull maintenance 52 2 2 Gel coat 52 2 3 Fiberglass Gel coat stains scratches 53 2 4 Fiberglass Gel coat special care for boats be moored 53 2 5 Bottom paint care 54 2 6 Plexiglas 54 2 7 The deck deck fittings 55 2 8 Interior wood 56 2 9 Exterior...

Page 3: ...d water precautions 72 2 27 Appendices 73 Ⅲ OPERATING INSTRUCTION 74 3 1 Useful hints before each journey 74 3 2 Pre start checks 74 3 3 Starting the engine 75 3 4 Cold starting 76 3 5 After the engine have started 77 3 6 Running in 77 3 7 Maximum engine speed 77 3 8 Casting off 78 3 9 Docking 78 3 10 Shutting down 79 3 11 Safety equipment 79 3 12 Etiquette 81 3 13 Useful information 81 3 14 Instr...

Page 4: ...3 20 Alarm system 84 3 21 Ampmeter 84 3 22 Voltmeter 84 3 23 Troubles shooting 84 Ⅳ ENVIRONMENT 106 3 ...

Page 5: ...verything and includes hints and tips on driving and safety as well as how to take good care of your valuable investment Your TAYANA48 has been designed to give the highest standards seaworthiness and rugged durability In order to preserve these qualities it is important to follow the user care instructions which have been prepared in order that all aspects of high performance good looks and relia...

Page 6: ...essel or any sailboat can be dangerous if operated in an unsafe manner This manual is not intended to be a substitute for training or experience in the safe operation of this vessel We urge each owner not familiar and experienced in the safe operation of motorized vessel to seek training from an appropriate organization 5 ...

Page 7: ...notes an extreme intrinsic hazard exists which would result in high probability of death or irreparable injury if proper precautions are not taken WARNING Denotes a hazard exists which can result in injury or death if proper precaution is not taken CAUTION Denotes a reminder of safety practices or directs attention to unsafe practices which could result in personal injury or damage to the craft of...

Page 8: ...ficant wave heights of 4 m and above see Note 1 below and is largely self sufficient Abnormal conditions such as hurricanes are excluded Such conditions may be encountered on extended voyages for example across oceans or inshore when unsheltered from the wind and waves for several hundred nautical miles CAUTION Please keep this manual in a secure place and hand it over to the new owner when you se...

Page 9: ...Area 1 048 sq ft Fuel Capacity 560 145 liters gal Fresh Water Capacity 964 250 liters gal Holding Tank 82 22 liters gal Engine Model YANMAR 4JH4 HTE Engine Power 73 6 KW 100 HP 3800rpm Gear Box Model KANZAKI KM4A1 2 63 1 Gen Set Model WESTERBEKE 7 6BTD Gen Set Kw 5 7KW 50Hz AC Voltage 220 V DC Voltage 12 VDC Battery 225Amp hr x 5 160Amp hr x 1 Design Category A Maximum Number of People 8 Person Ma...

Page 10: ...onsistent program of preventive maintenance Main Engine This manual does not contain detail information about main engines Necessary information concerning the main engine is in the Engine Owner s Manual It is important that you read the Engine Owner s Manual carefully for maintenance and warrant Your boat is powered by one diesel engine All the operation specification and maintenance information ...

Page 11: ...the transmission lubrication oil level according to the engine operation manual Gear Oil Checking Level Cooling System Each engine is cooled by salt water entering the boat through a sea cock The water enters the engine through the engine water jacket and returned to the sea through the exhaust system The cooling system used the incoming salt water to cool a 10 ...

Page 12: ...CKS ARE OPEN BEFORE STARTING THE ENGINE THE ABSENCE OF COOLING WATER WILL CAUSE THE ENGINE TO OVERHEAT AND CAUSE IRREPARABLE DAMAGE Alarm System The engine and transmission are protected by an independent alarm system consisting of an alarm bell mounted on control console The alarm system was designed to warn you audibly or visibly in case any of the following possible damaging conditions exist 1 ...

Page 13: ...ition switch to the ON position Depending upon the engine the alarm may sound immediately or after a few seconds delay Transmission Through a series of gears the transmission transmits the motive force of the engine to the propeller The transmission has one forward and one reverse speed All the operation specification and maintenance information is contained in the KANZAKI KM4A1 Operating Manual T...

Page 14: ...s the connecting point between the engine and the shaft assembly TAYANA48 DECK SALON is fitted with flexible coupling to ensure very smooth and quiet propulsion For details of shaft system please refer to attach DWG At appendices Although the shaft is properly aligned and couple at the factory Propeller shaft alignment must be again check by your dealer or qualified mechanic during pre delivery se...

Page 15: ...heir diameter and pitch provide the optimum speed and performance under average conditions of load Propeller selection must be based on upon the ability of the engine to turn the propeller and achieve the manufacturer s recommended RPM at full throttle CAUTION Frequent inspection of the propeller is suggested damage to one or more of the blades though slight can be a source of annoying vibration N...

Page 16: ...ANGE Propulsion System Shaft Seal PYI Drip less shaft seal Slight moisture from the seal is common Please carefully read the information sheet on the seals pertaining to adjustment CAUTION Never spray lubricants on the drip less shaft assembly black components Damage will occur CAUTION The following document will be ship loosed by your boat Regarding the engine layout operation PLS refer to YANMAR...

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Page 18: ... together where appropriate depending on their route through the vessel and their origin and destination Each cable in each loom is labeled at end with shrink fit containing a code Please refer to the wire number codes D C Control The basic service and starting circuit is 12 volt DC The electronic equipments are supplied by 12 volt DC and with negative ground Details of electric circuits can be fo...

Page 19: ...ement layout The batteries are provided with a tie down to prevent tipping over at extreme angles of heel Be sure these tie downs are fastened securely With proper care the battery installed will provide long and satisfactory service Proper care is not difficult if a few basic points are kept in mind CAUTION In order to prevent a short circuit between battery terminals do not store conductive obje...

Page 20: ...se Discharged State Leaving a battery in a discharged state for any length of time can also result in a permanent loss of capacity for the battery Doing so in cold weather can destroy the battery since it will freeze at relatively low temperatures Clean Connections Keep battery connections clean and tight A cupful of strong baking soda solution and a toothbrush will clean corrosion from the termin...

Page 21: ...elect Switch TO AVOID SERIOUS DAMAGE TO THE ALTERNATORS OR LOSS OF CONTROL CIRCUIT FUNCTIONS INCLUDING SHUTDOWN DO NOT TURN THE BATTERIES MASTER DISCONNECT SWITCH TO THE OFF POSITION WHILE THE ENGINE IS RUNNING WARNING Never work on a live electric fitting WARNING Never tamper with an electric fitting Call in a technician qualified in marine electricity The batteries must be carefully and safely s...

Page 22: ... and fire WARNING Do not work on a live fitting WARNING Connect the boat shore supply cable to the boat before you plug it into the shore supply socket with the breaker off Turn the breaker on last WARNING Do not immerse the boat shore cable socket Turn off the shore supply switch on board before you plug in or unplug the boat shore cable WARNING Do not tamper with the connections of the boat shor...

Page 23: ... Generator Owner s Manual carefully for maintenance and warranty CAUTION Do not attempt to service any generator component without being totally familiar with the safe and proper service procedure Always consult qualified person for repair and service of the engines CAUTION Do not operate the generator with water intake valve closed Overheating will result Also be sure the water filter strainer in...

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Page 26: ...l tank 2 Fuel Select Valves 3 Fuel Lines Fuel Filling Extinguish all open flames aboard the yacht before opening the fuel inlet cap No person should be smoking and all electrical circuit including the main electrical should be turn off The fuel hose nozzle must be touching the metal deck plate to ground static electricity After completion of the refueling close the inlet cap tightly and wash down ...

Page 27: ...be clean and free from contamination Fuel tank and stored fuel must be inspected regularly for dirt water and bacteria Fuel Filters Each main engine and generator supplied has fuel filter All of the filters function primarily as water separator trapping moisture that may enter or condense in the fuel tanks They should be checked regularly in accordance with the Maintenance Schedule NOTE Replacemen...

Page 28: ...Fuel Filters The fuel system schematic drawing is shown bellow Fuel lines are in yellow color code Schematic of Fuel System 27 ...

Page 29: ...turn system provided The fuel return should always be valve to the same tank from which the supply is drawn CAUTION Periodically inspect all connections for leakage and all tubes for damage Replace as necessary Clean the fuel filter frequently to ensure an adequate supply of clean fuel to the engine DANGER Do not drain fuel into the bilge This could lead to fire or explosion 28 ...

Page 30: ...of your boat works Locate the manual bilge pump and the handle Locate the on switch of the electric bilge pump and get to know how the sea cocks work Please see annex drawing for bilge capacity system lay out Bilge DC BILGE PUMP The bilge compartment has one electric bilge pump of RULE1500 GPH and one manual bilge pump All bilge pumps drain overboard through the common drains 29 ...

Page 31: ...as well Clear accumulated water and rectify the fault immediately CAUTION Make sure that the bilge pump intake strainer is not blocked with dirt Regularly clean the intake strainer on the sump and the filter of the system CAUTION Do not expect a manual bilge pump to save your boat if you have a problem The bilge pump is not intended to enable flooding resulting from hull damage 30 ...

Page 32: ...y burn out the pump To prevent any over pressure in the system during filling never force the filling nozzle deep down the filter pipe and keep an eye on the vent hole s through which the excess water will be discharged COLD WATER PIPE HOT WATER PIPE CAUTION When the system has not been used for a long period of time the tank and pipe should be cleansed with an acetic acid solution white vinegar T...

Page 33: ...the vessel s top side The breather should be checked and cleaned in accordance with the maintenance schedule as any obstruction will impede the operation of the fresh water system The water tank gauge can verify the water level in the tank This gauge is at navigation table The fresh water pump is located in the engine compartment Rust and dirt taste and odor filters are fitted between tank and pum...

Page 34: ... breaker refill the tank and restart the system To assist in reprimand the system open the main galley faucet to relieve the air from system Reset circuit breaker after 20 seconds Cold Water System Cold fresh water is distributed by pump to all the head s wash basins showers galley transom shower toilets The fillers are located both of the port side and starboard side The deck filler of water tank...

Page 35: ... water heaters operate on AC 220 immersion heaters powered by the generator or the shore power Hot water is distributed to the washbasins showers galley transom shower If the vessel is to be laid up or left unattended in a cold climate the entire fresh water system including the pumps filters and water heaters should be drained to prevent Damage Please see annex drawing for fresh water system lay ...

Page 36: ...al toilet system is standard for your boat All toilet waste is collected into FRP holding tank The tank is located under nav station floor total capacity 22gallons 88 liters The macerator pump is installed near holding tank Empty the tank is very simple 1 Make sure to open the sea cocks mentioned above located under the seat cushion port side of salon DO NOT TURN PUMPS ON IF SEA COCKS ARE CLOSED 2...

Page 37: ...CLOSED BEFORE USING A DOCKSIDE PUMPOUT FAILURE TO DO SO WILL DAMAGE THE PUMP The location of deck pump out filler HOLDING TANK 36 ...

Page 38: ...drains must be cleaned once per year Failure to maintain them can result in water restriction and water entry into yacht NOTE Common drains may be blocked by marine growth such as zebra mussel or barnacles If the drain is restricted the overflow of water will come out this relief vent and give you warning Please see annex drawing for waste water system lay out 37 ...

Page 39: ...h down etc We recommend that all sea cocks be left in the close position except when the system is in use Sea cocks should be returned to the off position after use and visually checked regularly for water tightness For toilets that is situated bellow the waterline get into the habit of systematically closing the seacocks after each use CAUTION Close all the seacocks when you leave the boat Make s...

Page 40: ...OPEN CLOSE 39 ...

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Page 43: ...the Mechanical Steering Owner s Manual It is important that you read the manual carefully for maintenance and warranty One engine boat has one rudder Rudder alignment is preset in the shipyard Further alignment adjustments should not be necessary unless the rudder or steering system incurs damages The steering system can be mechanizing without power 42 ...

Page 44: ...ering System The rudder post is provided with an emergency pin for use of there is a failure in the wheel steering system Check at least once a year that the steering cables are properly tightened and lubricated 43 ...

Page 45: ...he deck plate of the emergency tiller is located at the after deck as the following photo which showed The emergency tiller is placed inside the cabinet of the main cabin as the following photo showed 44 ...

Page 46: ...Staysail 21 00 SQM E 17 50 5 334M Genoa 135 73 88 SQM NO RIGGING WIRE PIN TO PIN LENGTH PIN HOLD QU 1 HEAD STAY 7 16 65 1 2 3 4 1 2 FORSTAY 5 16 47 1 1 2 5 8 1 3 UPPER SHROUD 1 2 61 4 1 4 7 8 2 4 MIDSHROUD 3 8 43 6 3 8 5 8 2 5 LOWER SHROUD 1 2 24 10 3 4 7 8 2 6 RUNNING BACK STAY 5 16 44 0 5 8 2 7 PERMANENT BACKSTAY 7 16 40 0 3 6 1 8 BACKSTAY LEGS 3 8 27 9 1 4 5 8 2 45 ...

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Page 49: ...ts are available at most marine stores Consult your physician for his recommendations if you are planning a voyage away from medical facilities A first aid procedure book is a necessity Other Tooling A varied arrangement of tools is again a wise investment to have on your boat Tailor your toolbox for the conditions that you cruise For local cruising with professional help just a call away you only...

Page 50: ...EXIT IN CASE OF FIRE 49 ...

Page 51: ...ry 1 Clause 4 1 working deck area 2 Clause 16 Description of the means of reboarding Hand rail Hand rail Hand rail Hand rail Hand rail Hand rail Life raft Hand rail Hand rail Please see annex drawing deck plan for the details of deck 50 ...

Page 52: ...escription of the means of reboarding The boat has a ladder on transom area for people reboarding and the top surface of the lowest step of the reboarding is 600m m below waterline the boat being in minimum sailing condition 51 ...

Page 53: ...UTION Do not sand the hull with coarse sandpaper Do not use solvents clean hull Do not wash with pressure machine using water warmer than 21 degree C 70 degree F Do not use pressure exceed of 150 bar when using a high pressure spray wash Do not hold nozzle closer than 10 cm 4 inches to the surface hull Do not machine sand We believe the above points to be pertinent to all FRP boats 2 2 Gel Coat Th...

Page 54: ...ther of which would permanently discolor the Gel Coat and paint Alcohol or kerosene can be used for difficult stains but should be washed away promptly with a mild detergent and water Never use acetone or ketone solvents Minor scratches and deeper stains without penetrating the Gel Coat may be removed by light sanding and buffing 2 4 Fiberglass Gel Coat Special Care For Boats That Are Moored If pe...

Page 55: ...e directions on the bottom paint label CAUTION Fiberglass hulls should never be hauled painted and re launched the same day since this does not allow sufficient time for the moisture which has been absorbed into the old paint film to complete dry out Generally 24 to 36 hours of drying time is required 2 6 Plexiglas To clean Plexiglas first flood it with water to wash off as much dirt as possible N...

Page 56: ... pitting that may appear on stainless steel parts are nothing to worry about Polishing will remove them Follow the manufacturer s instruction carefully When dismantling deck fittings have a bowl close at hand for putting the parts in and circle the area with a rolled dishcloth or the like so that any screws or springs you drop do not roll overboard Use the lubricant recommended by the manufacturer...

Page 57: ...t and dry sandpaper grade 800 or 1000 and finish off with polish or a silicone spray or wax 2 9 Exterior Vinyl Care Exterior vinyl requires periodic cleaning to maintain its neat appearance and to prevent the buildup of dirt and contaminants that may permanently stain and reduce the life of the vinyl if they are not removed The frequency of cleaning depends on the amount of use and environmental c...

Page 58: ... used for cleaning only small quantities should be employed a well ventilated area Exercise proper care by advising any personal in the area and keep away from any ignition source Always wear protective gloves In general most common stains can be cleaned using warm soapy water and clear water rinses Moderate scrubbing with a medium bristle brush will help to loose soiling material from the depress...

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Page 60: ...ge is dry and everything looks in order Also check there to be sure there are no fuel fumes present IT IS ESSENTIAL THESE CHECK ARE CARRIED OUT DAILY BEFORE THE BOAT IS STARTED Periodic Maintenance PERIODIC is a term to indicate a time scale based on the actual usage of the boat For a boat used for only a few weekends during the summer PERIODIC could mean ANNUAL whereas if the boat is used continu...

Page 61: ...ths to 12 months We recommended that they be inspected every 3 months IN ANODES ARE ALLOWED TO CORRODE AWAY TOTALLY THIS COULD RESULT IN SERIOUS PARTS WITH THE POSSIBILITY OF THE BOAT SINKING Crevice Corrosion When your vessel is in wet storage rotate both propeller shafts about once a week to prevent crevice corrosion which may occur in the area of struts and shaft logs if the shafts stay in the ...

Page 62: ...d generator s Operation Manual 2 13 Mechanical Periodically check the control mechanism for looseness and signs of water on moving parts particularly the cable terminals Lubricate all moving parts with good quality marine grease Spraying the engine and mechanical parts with a good quality damp proof lubrication spray such as W D 40 will keep the engine free from corrosion 2 14 Propeller Shaft 1 If...

Page 63: ...lation completes your vessel s propulsion system With the engine output converted to vessel movement mating the shaft to the propeller must be done properly to provide maximum shaft and propeller life If you must replace either the propeller or the shaft following these guidelines 1 Each propeller is keyed to shaft with a locating pin extending from the key Check that the key fits snugly in its sl...

Page 64: ...and 0 010 inch clearance between the top of the key and the bottom of the key way in the propeller hub 11 Remove the propeller 12 Coat the bore with any non graphite waterproof grease 13 Reinstall the propeller 14 Install the nut 15 Torque the nut with a wrench to seat the propeller 16 Look both nuts together and install a cotter pin and bend the Legs Propeller Maintenance Inspect the propeller bl...

Page 65: ...of hair around the base of the sump and clean out any dirt from the sump Run the shower to check that the pump and float switch are operating correctly 2 18 Boat Exterior The boat is constructed from fiberglass or also known as fiber reinforced plastic FRP Maintenance consists essentially of keeping the finish in like new condition A fiberglass boat does not need painting to protect it from deteri...

Page 66: ...fore leaving the boat For washing a solution of warm water and mild detergent should be used followed by thorough hosing with fresh water A seasonal buffing and waxing of the gel coat surface helps to prevent soiling and preserve gloss and color In most cases an ordinary fine grade auto polish or combined polish cleaner will serve this purpose However if the finished has faded or exhibits a chalky...

Page 67: ...eck at cockpit is basically wearing them away either by abrasion like sanding or by acid or both To enhance the life of your teak decking and deck seams please do the following 1 Keep your deck clean but do not over do it 2 Use plenty of fresh water during all stages of cleaning 3 Follow cleaner manufacturer s instruction carefully 4 Use flat scrubbing pads they will not dig into the grain and wea...

Page 68: ...atible with the type presently on the vessel NOTE 1 Avoid heavy sanding of the hull bottom 2 Do not paint on zinc Use only manufacturer s recommended paint on the depth sounder transducer 3 Some type of anti fouling paints are not compatible unless a primer is used first Before Applying Anti Fouling Paint When the boat is hauled for painting it is normally annual Maintenance Please refer to mainte...

Page 69: ...Make the last few turns by hand to avoid over lightening and stress cracking the part To Clean Acrylic 1 Use a mild soap and plenty of warm water with a soft all cotton cloth and apply only light pressure 2 Rinse with clear water and dry by blotting with a damp cloth 3 Kerosene may be used to remove some grease or paint WHEN CLEANING ACRYLIC PARTS DO NOT USE SOLVENT SUCH AS LACQUER THINNER ACETONE...

Page 70: ...y The cushions in the vessel are made of foam and some of the covers can be zipped off for cleaning Ultra Leather and Ultra Suede The interior of boats may be covered with these materials such as sofa ceiling etc The attractive appearance and soft touch are long lasting and easy to maintain Any dirt spot should be treated immediately in the following way Wipe stain from the border of spot to the c...

Page 71: ...enatured alcohol and warm water max 50C 122F Coffee Shampoo If necessary pat with 10 solution denatured alcohol or ammonia Chocolate sweets Pat with warm water max 122F Colors Oil paint pat with ethyl alcohol and shampoo Water color pat with cold water Spot can be removed if cleaned immediately If left too long cleaning may be difficult Cosmetics Use ethyl alcohol and shampoo Fruit Pat with warm w...

Page 72: ...low these rules 1 Keep salt water away 2 Wash lamps at intervals using a soft cloth and fresh water Polish very lightly with soft cloth to avoid scratching the lacquer 3 Never use thinner Thinner may remove the lacquer away 4 Do not polish lacquer with common polishes or abrasives To keep your beautiful light fittings for years you should follow the lamp manufacturer s instruction as follows 1 Tre...

Page 73: ...by using specialized chrome cleaning such as autosol followed by wax polish Stainless Steel Fittings Stainless steel is not totally as the name describes For if it is not cleaned regularly you will find an accumulation of surface staining caused by several difference factors A good quality chrome cleaner will remove any staining also regularly wash over a solution of mild detergent and warm water ...

Page 74: ... generator s fresh water cooling system or else drained 3 Ensure that the following have been thoroughly drained a The domestic fresh water system pumps hot water tanks sump tanks and pipes b The toilet system including the pipes and holding tank 2 27 Appendices 1 Maintenance Schedule 2 Propeller Manufacturer s Certificate 3 Vessel profile and related dimension 4 Conversion Table 5 Safe operation ...

Page 75: ...n get it in a hurry and that the safety equipments are in good conditions 3 Conduct a radio check to make sure the radio is working 4 Check that all navigation lights are in operation 5 Include somebody in the group who is able to operate the boat in case something happens to you 6 Store and secure all loose gear before you get underway 7 Proceed to do the starting checks for engines 8 Check the b...

Page 76: ...ng of the boat and where to find the life jackets and the fire extinguisher etc Also tell them everything else you think necessary from the point of view of safety Should something unexpected happen during the voyage very often it is too late to tell those on board how the safety equipment works 3 3 Starting the Engine 1 Check sea cocks are open 2 Switch on the main battery switches 3 Turn on the ...

Page 77: ... cross system located in engine room and keep it engaged while starting engine This links the main battery banks together Check the instruments Expensive repair bills and unnecessary trouble can be avoided if the instruments are checked frequently especially when first starting the engine By keeping a careful watch it is possible to detect a malfunction before any serious damage occurs DANGER Alwa...

Page 78: ... boat to be sure there of no obstructions and it is safe to get underway 4 Check the engine room to ensure there are no oil fuel or water leakage and all equipment is secured properly 3 6 Running In A new engine has to be run in with special care during the first period of operation Do not run the engine under full load during this period Oil consumption can be expected to be higher than normal du...

Page 79: ...s pull the fenders aboard and stow then in a place where they are easily accessible 3 9 Docking Nowadays it is often necessary to squeeze the boat into a comparatively narrow docking space Have the fenders in place along both sides of boat have the boat hook and mooring lines at hand When mooring handle the boat with extreme caution Ideally at idle speed because the momentum of a heavy boat moving...

Page 80: ...extreme cold water if there is risk of icing drain the cooling water from the engine unless properly protected Protect your boat and make theft difficult Never leave your boat ready for use 3 11 Safety Equipment Whether the boat is being used for long cruises or short bathing trips it should be equipped with safety equipment Of course supplement further according to personal preference Investigate...

Page 81: ...ng rope Foghorn Boat hook Fenders Torchlight Radio Compass Ensure that this has been corrected also that you have the correction card on board Life jacket For all onboard Fire extinguisher This must be approved and suitable type At least one must be fitted installed in an easily accessible position Ensure all crew and passengers are familiar with the operating instructions 80 ...

Page 82: ...and Engine Efficiency Speed depends on many variable factors and therefore no catalog or advertised speed can be guaranteed Some of the factors affecting boat speed are presented below 1 Atmospheric Condition Engines will develop more power when the ambient air and water temperatures are cooled Power variations due to temperature can be as much as 10 and for this reason greater speed are generally...

Page 83: ...nd maintenance the engine will maintain peak efficiency However if they are neglected the power will fall off and expensive repairs may become necessary 3 14 Instrument Engine Instrument Your TAYANA48DS has several sets of performance gauges mounted on the instrument panel These gauges will help you aware of the statue of the engine system Please refer to Engine Operation and Maintenance Manual fo...

Page 84: ...he oil pressure gauge indicates the oil pressure in the engine again it is important to monitor this instrument Most engines are fitted with oil pressure alarms Please refer to engine handbook for normal oil pressure information You must react very quickly turn engine off immediately and investigate 3 18 Gear Box Oil Pressure Abnormal gearbox pressure will damage the gearbox These should monitor c...

Page 85: ...ard And they are located in AC and DC electrical panels 3 22 Voltmeter Voltmeters are fitted in AC and DC 12 volts electric panel Please refer to attach wiring diagram for details Charging system 3 23 Troubles Shooting The following chart will assist you in finding and correcting minor mechanical and electrical problems with your boat 3 23 1 Engine and Power Train NOTE For further trouble shooting...

Page 86: ...LUTION 1 Check fuel valves or fill tanks 2 Check fuel for contaminants or water If fuel is contaminated drain the tanks and fuel lines flush with clean fuel and replace fuel filters and bleed the system 3 De energize stop solenoid 4 Look for any loose connections Contact technicians to replace switch if necessary 5 Turn all breakers and main switch ON PROBLEM Low start speed POSSIBLE CAUSE Weak or...

Page 87: ...ective starting switch SOLUTION 1 Clean terminals 2 Clean and tighten all wire connections 3 Charge battery 4 Contact authorized dealer for switch replacement PROBLEM Lack of power POSSIBLE CAUSE 1 Throttle not fully open 2 Contaminated fuel SOLUTION 1 See authorized dealer for throttle linkage adjustment 2 Drain fuel tanks and lines flush with clean fuel and replace fuel filters 86 ...

Page 88: ...cl and replace fuel filterslean fue PROBLEM Engine overheat POSSIBLE CAUSE 1 Engine cooling water sea cock closed or water pick up is blocked at intake screen 2 Leaking or pinched water line 3 Low coolant level 4 Broken raw water pump or impeller 5 Block heat exchanger or transmission oil cooler 6 Fault thermostat SOLUTION 1 Open sea cock or remove obstruction 2 Repair or replace water lines 87 ...

Page 89: ...lift out thermostat PROBLEM Transmission shifts hard POSSIBLE CAUSE Corroded or pinched linkage SOLUTION Replace or lubricate linkage as necessary PROBLEM Excessive vibration POSSIBLE CAUSE 1 Foreign objects obstructing the propeller 2 Bent propeller or shaft 3 Engine and shaft are misalignment 4 Engine not timing properly or misfiring 5 Bent rudder 6 Worn strut engine or transmission bearing 7 En...

Page 90: ...der 6 Bearing replaced by authorized dealer 7 Have coupling checked by an authorized dealer PROBLEM Poor performance POSSIBLE CAUSE 1 Boat is overloaded or weight is badly distributed 2 Materials wrapped around the propeller 3 Damaged or use of wrong propeller 4 Boat hull has marine growth on it or hull is damaged 5 Excessive bilge water 6 Engine is misaligned SOLUTION 1 Reduce overloaded or distr...

Page 91: ... other than provided here please refer to the individual components owner s manuals Never reset a circuit breaker that has been automatically tripped without first location and correcting the problem PROBLEM Electrical equipment will not function POSSIBLE CAUSE 1 Circuit breaker in the tripped or Off position 2 Weak or discharge battery 3 Loose or broken wire connection SOLUTION 1 If breaker is tr...

Page 92: ...or OFF position 2 Weak or discharged battery 3 Loose or broken wire connection 4 Light bulb burned out SOLUTION 1 If breaker is tripped correct the problem and reset otherwise turn circuit breaker ON 2 Charge battery 3 Connect or repair wire as necessary 4 Replace bulb PROBLEM Generator will not start POSSIBLE CAUSE DC main switch in OFF position SOLUTION Turn main switch ON 91 ...

Page 93: ...ied technician 3 23 3 Plumbing NOTE For any trouble shooting information other than provided here please refer to the individual equipment owner s manual Never reset a circuit breaker that has been automatically tripped without first locating and correcting the problem PROBLEM No water at shower or sinks when faucet is tuned on POSSIBLE CAUSE 1 Fresh water pump circuit breaker tripped or OFF 2 Fre...

Page 94: ...w water pressure at all shower and sinks POSSIBLE CAUSE 2 Water system has lost its charged 3 Weak or worn pump SOLUTION 1 Check for leaks in water system or air leaks in accumulator 2 Have pump serviced PROBLEM Low water pressure at only one shower or sink POSSIBLE CAUSE Restriction or obstruction in water line SLUTION Clean repair or remove obstruction from water line 93 ...

Page 95: ...m the anchor Turn on the main switch and breaker Normally the amount of chain required is 2 3 times the depth of water below the boat To raise the anchor reverse the operation when the anchor returns to the bow roller it will automatically guide itself into its parked position It is important to connect a safety lanyard to the anchor Neglecting to do so could result in the anchor running free and ...

Page 96: ...n you should rinse liberally with fresh water often Polish the case and all exterior parts periodically A fitted canvas cover will help minimize exposure to salt water Periodically check the oil level of windlass and fill as needed Please refer to the manufacturer s owner s manual for complete maintenance guidelines 3 23 6 Bow Thruster To operate the bow thruster the ON OFF switch must be on Impor...

Page 97: ...ure etc the thruster will be able to run approximately 10 of the time Never use a thruster close to somebody in the water as the thruster will draw objects close by into tunnel and contact with rotating propeller will cause serious injuries Never run a thruster when the boat is not in the water as this can damage the electric motor seriously If the thruster stops giving thrust while the electric m...

Page 98: ...s usual the cause for this must be found and corrected as soon as possible to avoid causing further damage to the equipment You must also turn off the main battery switch immediately in case the problem is electric in origin How to use a bow thruster 1 Turn main power switch for the bow thruster on Always turn off the main power switch when not on board 2 Please take some time to exercise thruster...

Page 99: ...ler and gear house clean from growth by planning with anti fouling before every season The zinc anode sealing and propeller shafts must absolutely not be painted Be careful that you do not fill paint in the tracks in the gear housing the propeller hub moves in Change the zinc anode before every season or when about half the anode is gone Always use a sealant on the screw holding the zinc anode to ...

Page 100: ...ster Check If the flexible coupling between the motor and drive shaft is not fitted correctly inside the boat Solution Check the flexible coupling and the motor installation to ensure correct connection of the flexible coupling before refitting the electric motor Check Is the propeller in the tunnel fastened correctly on the propeller shaft Solution Re fasten or replace the propeller or key Check ...

Page 101: ... must be recharged and replaced before trying to run the thruster Check Check the voltage at the thruster while you are trying to run it Keep main engine running to have continuous charged to the batteries Solution In a 12 V boat the thruster will operate down to approx 10 5 V but the performance will be very poor Find and correct the reason for the low voltage which may be one or more of these po...

Page 102: ...that you have the correct voltage between the red and all other colors in the contact Check If the thruster does not run at all or only in one direction in the above tests check the internal wiring on the thruster motor solenoids and electric motor interface box to be accordance with the wiring diagram and ensure that all connections are clean and tight Solution Between main minus and the blue and...

Page 103: ...this will disturb block the water flow and especially barnacles on the propeller will greatly reduce performance 3 23 7 Generator Generator Operation The panel controlling generator operation is on the AC electric panel located in the nav station Generator starting battery is 12 volt system Capacity of this battery is 120 AH Before Starting the Generator Before operating generator become familiar ...

Page 104: ...rner If there is no flow of water to avoid damaging your generator immediately shut if off until you solve this problem If the generator does not start after several tries its water lift muffler may fill with water To keep salt water out of the generator exhaust manifold remove the muffler drain plug to empty the muffler When starting your generator do not exceed the maximum seconds of warm up or ...

Page 105: ...ss STOP switch and hold until generator stops AC electric power can be dangerous Do not attempt to service a system unless you are thoroughly familiar with and experienced in performing such services Do not forget to turn off all AC power source before attempting repair DO NOT FORGET THE INVERTER 3 23 8 Shore Power Your TAYANA48DS has two 220 volt AC power inlets Connecting either shore cords prov...

Page 106: ...nput into 12V DC and 12 C DC output to charge the battery banks When the batteries are fully charged the charger maintain a trickle charge condition These chargers are sophisticated multi stage chargers and require little maintenance Please read the owners manual provided It recommends that the chargers normally be left in the ON position with either shore power or the generator supplying the powe...

Page 107: ...flowing In the harbor do not use the heads if they are not flush to the holding tank The use of detergent contributes to the deterioration of the sea fauna and flora choose entirely biodegradable products for your cleaning operation Do not throw plastic bags overboard You love the sea just as we do therefore help us to protect it and do not pollute it 106 ...

Page 108: ...107 ...

Page 109: ... CW 1 Correct size for boat V 2 Aligned correct V 3 Footswitches correct location V 4 Footswitches breather holes clear V 5 Clutches grease V 6 Main bearing grease V 7 Chain stopper snubber installed V 8 Correct bow roller for chain V 9 Chain size and Length 3 8 H T 10 Chain Type short or stud short 11 Chainwheel Number 58 12 Mooring Line Diameter 13 Anchor Weight 14 Comments and Recommendations B...

Page 110: ...rol cables correctly sized V 13 Battery voltage at supply 13 69V 14 Voltage at winch motorwhile running 11 82V 15 Hydraulic pressure 16 Hydraulic flow 17 Hydraulic hose size 18 Comments and Recommendations D General 1 Mounting bolts greased and tightened V 2 Electrical terminals all tight V 3 Electrical terminals protectively coated V 4 Cover protection of windlass V 5 Windlass operating correctly...

Page 111: ...HEAT EXCHANGE SUFFICIENT 3 INSTALLATION OF FLEXIBLE MOUNTS WELL 4 INSTALLATION OF SUB TANK INSTALLED 5 CONTROL CABLE LAY UP IN GOOD WAY 6 MIXING ELBOW POSITION BELOW THE WATER LINE EQUIPPED THE VACUUM VALVE WHICH INSTALLED THE ELBOW OF THE COOLING WATER LINE B START UP 1 IDEL SPEED 800 RPM 2 MAX NO LOAD SPEED 3800 RPM 3 COOLING WATER TEMP 75 4 LUB OIL PRESSUE 0 2 MPa 5 TRANSMISSION FUNCTION WELL C...

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