Taski swingo 1255B Power Technical Manual Download Page 27

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GTS

Technical Manual

19. April 2010

Edition: V1.00/2010

5-6

05.0 s

go 1255 B Power - me

anics

.fm

5.1.1.4 Replacing of vacuum motor

Picture 5: Vacuum motor

Remove

•

Open the tank cover.

•

Loosen the screw on the tank cover on the support side (RH).

•

Loosen the screw on the other side (LH).

•

Close the tank cover.

•

Open the tank cover without base plate.

Picture 6: Base plate

•

Disconnect vacuum motor wires from connection block.

•

Remove sealing of vacuum motor to tank cover.

•

Remove capacitor from motor.

•

Unscrew the 3 screws of the vacuum motor protection plate.

•

Remove the vacuum motor protection plate.

•

Remove vacuum motor fixation sealings.

•

Remove the vacuum motor.

•

Remove bottom sealing of the vacuum motor.

Mount

•

Position bottom sealing of the vacuum motor.

•

Build in the vacuum motor.

•

Position vacuum motor fixation sealings.

•

Assemble vacuum motor protection plate.

Summary of Contents for swingo 1255B Power

Page 1: ...Edition V1 00 2010 Technical Manual ...

Page 2: ...ormation 3 4 2 1 Machine profile 3 4 2 2 Technical data 3 4 2 3 Machine speed 4 4 2 4 Dimensions and weights 4 4 2 5 Battery 6 4 2 6 1 Battery compartment 6 4 2 7 2 Battery specifications 6 4 2 8 Charger 7 4 2 9 Brush system 7 4 2 10 Suction power 8 4 2 11 Additional 8 4 3 Accessories Additional parts 9 4 3 1 Accessories 9 4 3 2 Additional parts 9 5 Mechanical 5 1 Mechanical sequences 2 5 1 1 Hand...

Page 3: ... 25 Brush drive unit 28 5 1 26 1 Replacing of brush drive unit 28 5 1 27 Brush drive 30 5 1 28 1 Replacing of brush belt 30 5 1 29 2 Replacing of brush pulley 33 5 1 30 3 Replacing of motor motor belt 35 5 1 31 4 Replacing of intermediate pulley 37 6 Electrical 6 1 System architecture 2 6 1 1 General 2 6 1 2 System overview 2 6 1 3 Emergency loop 3 6 2 Electrical sequences 4 6 2 1 Dashboard 4 6 2 ...

Page 5: ... the technical training 1 2 Technical Training The Technical Training is addressed as reference book for the technical training ses sions and will be distributed to the floor care responsible and or to the technical train ing responsible after attending a training session provided by GTS max 2 persons per country The intension is that after this session a technical trainer is able to perform techn...

Page 6: ...ed from e spares documents 1 4 Conclusion We are convinced that the new Technical Training concept together with the Technical Manual are powerful tools which will help our service organisations to achieve a high er level of quality in repairs and customer satisfaction If you have any comments or questions do not hesitate to contact your country re sponsible Sincerely yours GTS Team ...

Page 8: ...ny maintenance For information on chem ical products that are used in this machine please carefully read the product label and Material Safety Data Sheet MSDS Empty water tanks prior to carrying out any maintenance Ensure contaminated water is emptied into an approved drain Avoid pollution 2 2 ESD Static electricity is electricity at rest or the accumulation of electric charge as op posed to an el...

Page 9: ...tly as the destruction of sensitive electronic components or jamming of machinery Almost any material can generate static electricity The ability to store or unload the charge depends on the type of material Static can damage devices which can result in immediate product failure to operate In contrast static damage can go undetected for a period of time and the results are product failure once the...

Page 11: ...the original place If you have to remove self locking nuts you should replace them by new ones 3 1 3 Direction description On the RH always means on the right hand side of the machine in working direction when you are standing behind the machine On the LH always means on the left hand side of the machine in working direction when you are standing behind the machine 3 1 4 Power source Depending on ...

Page 12: ...10 Diversey Inc 02 5 swingo 1255 general fm 3 2 Required material 3 2 1 Tools A standard range of tools is required e g Fork spanners Allen keys Torx keys 3 2 2 Material No special tools are required The above listings are only a recommendation for the technical training ...

Page 14: ... 7516830 TASKI swingo 1255 B Power BMS SEV 01 7516831 TASKI swingo 1255 B Power BMS EURO 01 7517575 TASKI swingo 1255 B Power BMS DK 01 7517715 TASKI swingo 1255 B Power BMS NA 01 7516833 TASKI swingo 1255 B Power BMS UK 01 7516832 TASKI swingo 1255 B Power BMS EBU SEV 01 7516834 TASKI swingo 1255 B Power BMS EBU EURO 01 7517576 TASKI swingo 1255 B Power BMS EBU DK 01 7516836 TASKI swingo 1255 B P...

Page 15: ... width mm 800 Solution tank l 55 Recovery tank l 55 Table 2 Machine profile Pos Value Noise level ECO mode dB A 60 Vibration m s2 0 5 Approvals ÖVE Nominal consumption W 1000 Power drive motor W 200 Power suction motor W 490 Voltage V 24 Battery capacity max maintenance free wet Ah C5 50 70 Battery autonomy max 70 Ah maintenance free battery h up to 3 0 Internal charger only in BMS Protection grad...

Page 16: ...tation speed km h 4 5 Cleaning speed km h 4 5 Ramp max 2 Table 4 Machine speed Pos Value Dimensions L W H mm 1420 580 1170 Door pass through with squeegee mm 800 Battery compartment L W H mm 700 x 340 x 240 Net weight without batteries empty tank kg 81 Weight ready to use kg 260 Max floor pressure N mm2 0 39 Wheel diameter front mm 200 Wheel diameter castor mm 100 Table 5 Dimensions and weights ...

Page 18: ...ery compartment 4 2 5 2 Battery specifications Please use batteries from Excide Sonnenschein as this is our preferred partner BMS is only for dry gel batteries For the correct connection of the batteries pay attention to the voltage of each battery and the correct connection Therefore refer to e spares Pos Value Battery compartment L W H mm 700 x 340 x 240 Table 6 Battery compartment ...

Page 19: ...2050 12 50 278 175 190 20 Excide Sonnenschein GF12070 12 70 330 171 236 28 Table 7 Dry gel batteries Pos Value Primary V 100 240 Primary Hz 50 60 Secondary V 24 Secondary A 20 Secondary DK model A 25 Protection class charger BMS model I Protection class charger BMS model DK II Approval CE Cable length BMS cable m 3 Table 8 Charger Pos Value Brush system mm 2 x 280 Brush motor W 750 Brush speed rpm...

Page 20: ...ower technical data fm 4 2 8 Suction power 4 2 9 Additional Pos Value Vacuum motor W 490 Max air flow l s 32 Max vacuum mbar 118 Max vacuum kPa 11 8 Table 10 Suction power Pos Value Cleaning Solution Dosing CSD system Brush lifting mechanical or electrical EBU Squeegee lifting mechanical Table 11 Additional ...

Page 21: ...mm 7510631 Scrubbing brush standard 280 mm 7510632 Scrubbing brush washed concrete 280 mm 7510633 Scrubbing brush abrasive 280 mm 4122535 Blade front 4122536 Blade back Table 12 Accessories SKU Article 4127204 Blades front Type 816 Closed front blade 4127052 Double back blades 56 2 5 x 858 4075260 External hour counter for battery models 4122526 PU traction wheel brown 4123154 PU wheels soft 41225...

Page 23: ... wires from the hour counter or the cover Remove spring of the microswitch Remove microswitch from fixation Disconnect wires from microswitch Mount Connect new microswitch to the wires Position the microswitch on the fixation Ensure that the microswitch is positioned correctly on the fixation pins Assemble microswitch spring Test if the microswitch is functional when moving the throttle levers Con...

Page 24: ... to chapter REPLACING OF MICROSWITCH Remove the 5 screws of the dashboard Remove dashboard Disconnect hall sensor compl ribbon cable from dashboard Thread out hall sensor compl ribbon cable Unscrew mechanic hall sensor compl fixation Remove mechanic hall sensor compl Mount Build in mechanic hall sensor compl Make sure that the mechanic hall sensor compl is placed correctly on the pins of the suppo...

Page 25: ...hanics fm Picture 3 Hall sensor positioning Place and tighten screw of mechanic hall sensor compl Thread in the hall sensor compl ribbon cable Connect hall sensor compl ribbon cable to the dashboard Position dashboard and fix it with the 5 screws Complete assembling according to the chapter REPLACING OF MICROSWITCH ...

Page 26: ...er parts can be replaced as single pieces according to e spares Picture 4 Throttle levers position Pay attention that the solenoid is placed on the left side hall sensor side Make sure that the rubber covers are placed in the slots Mount Assemble both throttle levers Ensure that the lever toothed wheels are positioned in the center of the possible movement Mount switch holder bracket Build in mech...

Page 27: ... tank cover without base plate Picture 6 Base plate Disconnect vacuum motor wires from connection block Remove sealing of vacuum motor to tank cover Remove capacitor from motor Unscrew the 3 screws of the vacuum motor protection plate Remove the vacuum motor protection plate Remove vacuum motor fixation sealings Remove the vacuum motor Remove bottom sealing of the vacuum motor Mount Position botto...

Page 28: ...d spin protection Mount capacitor to the vacuum motor and connect wires Position top sealing of vacuum motor Connect vacuum motor wires to connection block Close tank cover and position it on the base plate Open tank cover together with base plate Use the tank cover support Tighten base plate fixation on the LH side Tighten base plate fixation on the tank support side RH Tighten the fixation rubbe...

Page 29: ... hour counter or the cover Remove screws 01 103 of throttle lever bracket Thread out hall sensor ribbon cable and remove the complete throttle lever system Unscrew handle fixation to the tank cover 01 106 and 01 107 Remove handle from tank cover Unscrew and remove rear panel 09 103 Open the tank cover Loosen the screw 01 107 on the tank cover on the support side RH Loosen the screw on the other si...

Page 30: ...tank cover including base plate correctly on the tank Make sure that the sealings are nicely positioned Drill the hole for the tank axle without pressing the tank cover down onto the tank drill with 10 mm Mount the tank cover axle Fix the axle with the screws Remarks Ensure that the protection shield 01 108 is positioned between the tank and the base plate Open tank cover Thread in cable into the ...

Page 31: ...ver lock Adjustment Adjust the tank cover lock and ensure a proper opening and closing of the tank cover Mount the rear panel Assemble handle on the tank cover with the 7 screws Position the complete throttle lever system Thread in the hall sensor cable to the dashboard Fix the throttle lever bracket with the screws Position wires on the external hour counter or on the handle cover depending on th...

Page 32: ...Press down the swinging arm 02 111 to release tension on axle and remove it 3 Put the swinging arm in transport position all the way up to the chassis 4 Remove pressure spring by pulling it out Mount Put the swinging arm all the way up to the chassis Mount the new pressure spring Remarks Thread spring into the upper bolt 02 104 first and then push it all the way in Press down the swinging arm and ...

Page 33: ...fixation screw 02 107 with 8mm Allen key and 17mm fork spanner nut Remove complete swinging arm long Mount Assemble the complete swinging arm long Tighten the fixation screw Assemble the castor wheel according to chapter REPLACING OF CASTER WHEEL Adjustment Make sure that the reinforcement plate 04 103 is positioned correctly so the hexagon screw 04 102 for the castor wheel fits nicely Tighten the...

Page 34: ...Picture 11 Squeegee 5 1 3 1 Replacing of fixation spring Picture 12 Offset fixation Remove Unscrew the 2 screws of the offset 03 113 fixation Remove the offset and the spring 03 114 Remove the spring from the offset Mount Assemble the new spring on the offset Assemble the offset and the spring on the squeegee Mount the screws of the offset ...

Page 35: ...the tightening strap can be removed the pressure to the outer sides of the squeegee body will be reduced Remove front blade Mount Position new front blade Picture 14 Tightening strap front blade Position tightening strap Loosen fixation screw until the blade is proper fixed on the squeegee body Ensure that the tightening strap is positioned correct thin part to the bottom If you over tighten the t...

Page 36: ... sides to release the pressure Remove the tightening strap Remove the back blade Mount Position new back blade Position tightening strap Tighten fixation screws until the blade is proper fixed on the squeegee body Remarks Pay attention that the tightening strap is positioned in the center Ensure that the tightening strap is positioned correct thin part to the bottom If you over tighten the tighten...

Page 37: ...nk Picture 16 Tank Remove Remove tank cover according to chapter REPLACING OF TANK COVER Remove fresh water hose from valve body 08 107 Remove rear panel Unscrew charger jack from rear panel 09 103 Unlock battery compartment by removing screws of locking system Open the battery compartment Thread out wiring and hoses to the battery compartment Close battery compartment ...

Page 38: ...ter tank on the axle Fix the water tank onto the axle with the two screws Open the battery compartment Thread in cables from the battery compartment Close battery compartment Assemble charger jack on the rear panel Connect fresh water hose to the valve body 08 107 Assemble tank cover according to chapter REPLACING OF TANK COVER Adjust battery compartment lock Lock the battery compartment on both s...

Page 39: ...Unlock battery compartment on the RH side by removing the screw of the locking system Open the battery compartment Loosen the fixation screw 04 102 with a 19 mm fork spanner nut Remove the complete castor wheel Mount Assemble castor wheel Tighten the fixation screw with a 19 mm fork spanner nut Adjustment Tighten the screw with 70 Nm Lock battery compartment on the RH side with the screw of the lo...

Page 40: ...ter system before you disconnect the hoses or remove the filter cover Remove fixation screws 08 124 from chassis Thread out filter 24V from the chassis Disconnect the fresh water connection Disconnect the wires from coil Remove complete filter 24V Mount Take new filter 24V Connect wires to coil Connect fresh water hoses to the filter 24V Thread in the filter 24V on the chassis Position fixation sc...

Page 41: ...n without tools underneath Unscrew brush housing fixation screws Remove the brush housing to get better access to the pump Remove the screws 04 112 of the pump holder 04 122 Disconnect the pump wires Loosen the hose clamps on both sides of the pump Remove the fresh water hoses from the pump Picture 21 Pump Lift up pump holder and thread out pump from pump holder Mount Position new pump into pump h...

Page 42: ...fm Connect fresh water hoses to the pump Tighten the hose clamps on both sides Connect the pumps wires Position and tighten the screw of the pump holder Mount the brush housing Position and tighten screws of brush housing Close battery compartment Lock battery compartment on both sides with the screws of the locking system ...

Page 43: ...Disconnect traction unit wires from power electronics Thread out wires from battery compartment Close battery compartment Lay machine to the LH side Remarks For an EBU machine the next two steps are not necessary Remove retaining ring 06 120 on one side Remove axle 06 119 Remove the screws 05 106 EBU 05 111 for the brackets Remove the fixation brackets 05 105 Remove traction unit including tractio...

Page 44: ...sition the axle Mount the retaining ring Lift up the machine again Open battery compartment Thread in wires of traction unit into the battery compartment Connect traction unit wires to power electronics Look the battery compartment on both sides with the screws of the locking system Adjustment Make sure that the pusher rack 06 106 is adjusted to the distance of 381mm Picture 23 Pusher rack ...

Page 45: ...foot lever Picture 25 Foot lever Remove Remove the pedal pad 06 101 from the foot lever 06 102 Lay the machine on the LH side Unplug the microswitch Remove the screw 06 117 for microswitch fixation Remove the microswitch 06 118 Remove the retaining ring 06 120 on one side Remove the axle 06 119 from the pusher rack 06 106 Pull out the stop pin 06 108 Remove the bolt 06 107 for the foot lever fixat...

Page 46: ...new foot lever Position the bolt for the foot lever fixation Insert the stop pin Position the axle into the pusher rack Mount the retaining ring Position the microswitch Mount screw for microswitch and adjust accordingly Adjustment The foot lever switch has to switch when the foot lever passes the center of the LH side see line of the stop plate squeegee 06 104 Picture 26 Switching point Connect t...

Page 47: ...on the foot lever side Remove the retaining ring 06 120 of the axle 06 119 on the traction unit side Remove the axle 06 119 on the traction unit side Remove the pusher rack Mount Position the pusher rack Adjustment Make sure that the pusher rack 06 106 is adjusted to the distance of 381mm Picture 28 Pusher rack distance Position the axle into the pusher rack on the traction unit side Mount the ret...

Page 48: ... 108 Remove bolt 06 107 for the linear drive fixation Remarks To pull out the bolt you need to thread in a screw into the bolt Dimensions M6 length 30mm Thread out the complete linear drive Mount Thread in the complete linear drive Adjustment The distance between the linear drive fixation bracket and the outer end of the tie rod has to be as bellow Picture 30 Linear drive fixation distance Mount b...

Page 49: ...mpartment by removing screws of locking system Open battery compartment Unscrew brush housing fixation screws Remove the brush housing from the brush drive unit Disconnect the fresh water hoses from the brush unit Disconnect the brush motor wires from the power electronics Remove RH circlip 06 112 from the axle 06 114 Remove the axle Remove the retaining ring 06 110 on the LH and RH side from the ...

Page 50: ...onger bolt 06 121 on the RH side Position the brush drive unit onto the cradles Position the bolts and mount the retaining ring 06 110 on the LH and the RH side Position the axle 06 114 and mount the circlip 06 112 Connect the brush motor wires to the power electronics Connect the fresh water hoses to the brush drive unit Position the brush housing on the brush drive unit Position the brush housin...

Page 51: ...eplacing of brush belt Remove Remove brush drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT Remove the tension springs 07 145 of decoupling bow Remove the decoupling bow 07 130 Picture 34 Decoupling bow Remove the five screws 07 123 of the protective cover Remove the protective cover 07 142 Remove the screws 07 116 of the buffer 07 127 Remove the bracket 07 146 ...

Page 52: ...xation screw 07 122 of the clamping piece 07 138 Loosen the center screw 07 122 to turn the clamping piece Turn the clamping piece with a screw driver to release the tension of the brush belt Picture 36 Clamping piece Remove the brush belt Mount Position the brush belt carefully Picture 37 Brush belt Turn the clamping piece with a screw driver to tension the ...

Page 53: ...direction to ensure that the belt is correctly mounted and stays in the middle of the pulley Mount the bracket 07 146 position the screws of the buffer and tighten them Position the protective cover onto the brush unit Position and tighten the five screws of the protective cover Ensure that the brush belt does not touch the cover Position the decoupling bow Mount the tension springs of the decoupl...

Page 54: ...07 128 carefully with a screw driver Remove the centre plug 07 129 and the sealing ring 07 126 Remove the retaining ring 07 125 Pull off the pulley 07 124 from the axle 07 121 Mount Mount the pulley onto the axle Service Apply gear bearing lubricant on the pulley 07 124 and the axle 07 121 Position the retaining ring Mount the center plug and the sealing ring Service Apply lubricant onto the seali...

Page 55: ...y Complete assembling according to chapter REPLACING OF BRUSH BELT Complete assembling according to chapter REPLACING OF BRUSH DRIVE UNIT Remarks If you have to remove the complete pulley and axle together then you can remove the three screws 07 122 with an Allan key by positioning the slots of the pulley 07 124 right over the screws ...

Page 56: ... REPLACING OF BRUSH DRIVE UNIT Remove brush belt according to chapter REPLACING OF BRUSH BELT Picture 40 Motor fixation Remove the three screw 08 135 Mount Position the new motor new belt Take care that the belt is positioned correctly Position the screws Service Apply adhesive looking 08 136 on the screws 08 135 To tension the belt move the motor in position Tighten all screws Complete assembling...

Page 57: ...Technical Manual 19 April 2010 Edition V1 00 2010 5 36 Copyright 2010 Diversey Inc 05 0 swingo 1255 B Power mechanics fm BRUSH BELT Complete assembling according to the chapter REPLACING OF BRUSH DRIVE UNIT ...

Page 58: ...ing to chapter REPLACING OF BRUSH BELT Remove motor belt according to chapter REPLACING OF MOTOR MOTOR BELT Remove the three screws 07 117 for the intermediate pulley Remove the complete intermediate pulley 07 113 Mount Mount the new intermediate pulley Position and tighten the screws Complete assembling according to the chapter REPLACING OF MOTOR MOTOR BELT Complete assembling according to the ch...

Page 60: ...chitecture 6 1 1 General The firmware is memorised only on the power electronics Applying the correct torque where required is essential for a safe operation of the machine ESD can harm the electronic boards and therefore reduce the life time of the machine Use always an ESD bag to protect the electronics 6 1 2 System overview Picture 1 System overview ...

Page 62: ... Electrical sequences 6 2 1 Dashboard Picture 3 Dashboard 6 2 1 1 Replacing of dashboard Remove Remove the 5 screws of the dashboard Dismount dashboard from machine Disconnect all electrical connections Mount Connect electrical connections to dashboard Mount dashboard on machine Fix the dashboard with the 5 screws to the machine ...

Page 64: ...ane keypad 8 LED Dosing level 5 1 X8 Membrane keypad 9 LED Dosing level 4 1 X8 Membrane keypad 10 LED Dosing level 3 1 X8 Membrane keypad 11 LED Dosing level 2 1 X8 Membrane keypad 12 LED Dosing level 1 1 X8 Membrane keypad 13 LED Battery capacity level 4 green 1 X8 Membrane keypad 14 LED Battery capacity level 3 green 1 X8 Membrane keypad 15 LED Battery capacity level 2 green 1 X8 Membrane keypad...

Page 65: ...Serial IN 2 X1 Communication 6 Start signal 2 X1 Communication 7 5V 2 X1 Communication 8 GND 2 X1 Communication 9 Housing GND 2 X1 Communication 10 Housing GND 3 X7 Throttle hall sensor option for old hall sensor ribbon cable 1 Microswitch parking open 3 X7 Throttle hall sensor option for old hall sensor ribbon cable 2 5V 3 X7 Throttle hall sensor option for old hall sensor ribbon cable 3 GND 3 X7...

Page 66: ...X6 Charger communication 2 Information charged green 5 X6 Charger communication 3 Information charge failed red 5 X6 Charger communication 4 Emergency loop IN Jumper for NON BMS 5 X6 Charger communication 5 Emergency loop OUT Jumper for NON BMS 5 X6 Charger communication 6 GND 6 X5 Emergency loop 1 24V Permanent 6 X5 Emergency loop 2 Emergency loop 7 B1 Hall sensor 1 Power hold 8 S1 Reed contact 1...

Page 67: ...ce hour counter LED you have to perform following steps Picture 5 Reset service hour LED Switch ON the machine Service hour counter LED has to be ON Press the buttons dosing and dosing until the service LED switches OFF After approximately 3 seconds it starts flashing Flashing stops after approximately 2 seconds Service hour counter is reset Remarks You also can reset the service hour counter with...

Page 68: ...attery compartment Loosen the two screws that fix the power electronics to the support Move out the power electronics Disconnect wires and connectors Remove power electronics Mount Take new power electronics Connect wires and connectors to power electronics Position power electronics on the support Tighten the two screws Tighten the connectors with the correct torque Refer to Adjustment or spare p...

Page 69: ... 6 11 Copyright 2010 Diversey Inc 06 0 swingo 1255 B Power electronics fm Adjustment M5 04 125 with 5 Nm Battery minus Brush minus M6 04 128 with 7 Nm Brush plus M4 04 131 with 2 5 Nm Battery plus 6 2 3 2 Connections Picture 7 Power electronics connector ...

Page 70: ...tor 2 Plus 6 X2 Vacuum motor 1 Plus 6 X2 Vacuum motor 2 Minus 7 X8 Emergency loop 1 Emergency loop IN 7 X8 Emergency loop 2 Emergency loop OUT 8 X12 External hour counter Optional 1 Plus 8 X12 External hour counter Optional 2 Minus 9 X17 TASKI J FIT Optional 1 Power On 9 X17 TASKI J FIT Optional 2 Power On 9 X17 TASKI J FIT Optional 3 PWM J FIT OUT 9 X17 TASKI J FIT Optional 4 GND 10 X9 USB port 1...

Page 71: ... Communication 9 Housing GND 11 X7 Communication 10 Housing GND 12 X18 Electrical brush drive unit 1 Motor Plus 12 X18 Electrical brush drive unit 2 Motor Minus 12 X18 Electrical brush drive unit 3 EBU internal switch not connected 12 X18 Electrical brush drive unit 4 EBU internal switch 12 X18 Electrical brush drive unit 5 Brush position switch Transport Closed 12 X18 Electrical brush drive unit ...

Page 72: ...t 2010 Diversey Inc 06 0 swingo 1255 B Power electronics fm 13 X4 Pumps Filter 24V 4 GND 1255 13 X4 Pumps Filter 24V 5 GND 755 855 and 1255 13 X4 Pumps Filter 24V 6 GND Valve Pos Plug Description plug Pin Description pin Table 2 Power electronics connector description ...

Page 73: ... Disconnect the wires for mains at the connection block on the chassis Disconnect the plug for communication Remove the two nuts 04 104 Remove charger Make sure that you hold the charger when loosening the nuts Mount Position the new charger Mount the two nuts Connect the plug for communication Connect the wires for the mains Close and lock the battery compartment on both sides with the screws of ...

Page 74: ...0 Edition V1 00 2010 6 16 Copyright 2010 Diversey Inc 06 0 swingo 1255 B Power electronics fm Picture 9 Charger wiring 1 Wires directly to the batteries 2 Connection block mounted on the chassis 3 8 pole connector placed in the chassis ...

Page 75: ... main cord 1 Phase 2 S3 Power main cord 2 Neutral 2 S3 Power main cord 3 GND 3 X7 Charger communication 1 Not connected 3 X7 Charger communication 2 Not connected 3 X7 Charger communication 3 Emergency loop IN 3 X7 Charger communication 4 Emergency loop OUT 3 X7 Charger communication 5 GND 3 X7 Charger communication 6 Information charge failed 3 X7 Charger communication 7 Information charge 3 X7 C...

Page 76: ...TS Technical Manual 19 April 2010 Edition V1 00 2010 6 18 Copyright 2010 Diversey Inc 06 0 swingo 1255 B Power electronics fm 6 3 Schematics System 6 3 1 Battery connection Picture 10 Battery connection ...

Page 77: ...GTS Technical Manual 19 April 2010 Edition V1 00 2010 6 19 Copyright 2010 Diversey Inc 06 0 swingo 1255 B Power electronics fm 6 3 2 Electrical schematic Picture 11 Electrical schematic ...

Page 79: ...Copyright 2010 Diversey Inc 10 0 swingo 1255 additional information fm 7 Additional information 7 1 Available GTS Newsletter Instructions Newsletter Date of is sue Topic Modification Ma chine version Serial number Tool SKU tool Table 1 Newsletters Instructions ...

Page 81: ...GTS Technical Manual 19 April 2010 Edition V1 00 2010 8 2 Copyright 2010 Diversey Inc 11 0 swingo 1255 B Power revision fm 8 Revision Date Chapter Content Description Revision Table 1 Revision ...

Page 83: ... service menu 6 9 Dashboard 6 4 Dimensions and weights 4 4 Direction description 3 2 Drive wheel group 5 22 E Electrical brush unit 5 27 Electrical schematic 6 19 Electrical sequences 6 4 Electronic sequences 6 2 Elementary 2 2 Emergency loop 6 3 ESD 2 2 F Filter 24V 5 19 Fixation spring 5 13 Foot lever 5 24 Foreword 1 2 Front blade 5 14 G General 3 2 6 2 H Hall sensor board 5 3 Handle Upper part ...

Page 84: ...ics 6 18 Squeegee 5 13 Squeegee bracket spring 5 11 Squeegee lowering 5 11 Suction power 4 8 swinging arm long 5 12 System 6 18 System architecture 6 2 System overview 6 2 T Tank 5 16 Tank cover 5 8 Target 1 2 Technical Data 4 2 Technical data 4 3 Technical Information 4 3 Technical Manual 1 2 Technical Training 1 2 Throttle lever 5 5 Tool lowering unit 5 24 Tools 3 3 Traction unit 5 22 V Vacuum m...

Page 86: ...Ersatzteilliste Liste des pièces de rechange Spare parts list TASKI swingo 1255 B Ausführung Execution List e 1 30 03 2010 SPS Postfach CH 9542 Münchwilen Telefon 41 71 969 27 27 Fax 41 71 969 22 53 ...

Page 87: ...BMS EBU Serie 7517715 1255 B Power BMS NA CO1255 1C X X X 01 7516829 1255 B Power CO1255 1 X X 01 7517575 1255 B Power BMS DK CO1255 1X X X X 01 7517576 1255 B Power BMS EBU DK CO1255 2X X X X X 01 7516834 1255 B Power BMS EBU EURO CO1255 2X X X X X 01 7516832 1255 B Power BMS EBU SEV CO1255 2X X X X X 01 7516831 1255 B Power BMS EURO CO1255 1X X X X X 01 7516830 1255 B Power BMS SEV CO1255 1X X X...

Page 88: ...queegee 4 S007391 1 00 Unterbau Partie intérieure Lower part 5 S007392 1 00 Radantrieb mit Motor Entraînement avec moteur Drive with motor 6 S007393 1 00 Bürstenabsenkung Dispositif des brosses Tool lowering unit 7 S007394 1 00 Bürstenantrieb Entraînement des brosses Brush drive 8 S007395 1 00 Schlauchleitungen Tubes Tube lines 9 S007396 1 00 Tank Schläuche Ventil Filter Réservoir Tubes soupape fi...

Page 89: ...ge Lock 118 8662 010 4122571 1 69m 1 00 Dichtprofil Joint d étanchéité profilé Sealing Profile 120 4991 105 4075260 OPTION 1 00 Stundenzähler 24V DC Compteur horaire Working Hour Meter 121 4677 236 4123132 1 00 Motorturbine 24V 491W 17 4A Turbine 24 V Vacuum Motor 24 V 123 17605 41 4122621 1 00 Manschette Manchette Sealing Ring 124 4016 232 4082740 1 00 Klemmenleiste 2 Pol 6 mm Serre fils 2 pôles ...

Page 90: ...o 1255B 103 swingo 1255 B 1 01 a a 104 105 106 101 102 107 109 130 132 106 113 123 125 126 142 121 112 113 113 114 116 127 106 135 117 118 136 137 138 139 140 129 128 110 103 115 108 131 124 107 Gr 10 P 113 145 141 146 120 ...

Page 91: ... à trou 6 p M 10x40 Socket Head Cap Screw M 10x40 108 17620 89 4128598 1 00 Gleitlager 28 32 42x14 Coussinet 28 32 42x14 Slide Bearing 28 32 42x14 109 17608 76 4126609 1 00 Distanzscheibe 10 5 42 Disque 10 5 42 Washer 10 5 42 110 17701 55 4127926 1 00 Fusshebelschutz Pédale Foot Lever 111 17620 51 4128235 1 00 Düsenarm Bras de pivotement Swinging Arm 112 17620 49 4128233 2 00 Achse Axe Axle 113 29...

Page 92: ...S007389 5 TASKI swingo 1255B 02 swingo 1255 B 1 A 107 105 110 113 101 112 103 106 111 106 104 104 114 A 117 115 108 109 116 118 60Nm Gr 04 102 ...

Page 93: ...5x35 112 1425 134 4122652 2 00 L Schr I 6Kt mit Flansch M8x20 Vis à tête bomb flasque M8x20 Flange Sock Head Screw M 8x20 113 17620 74 4128507 1 00 Absatz Gradin Offset 114 17620 36 4128166 1 00 Arretierfeder Ressort d arrêt Click Spring 115 1721 7 4031060 2 00 Sicherungsmutter M10 Écrou de sureté M 10 Self Locking Nut M 10 116 1752 16 4027970 2 00 Unterlagscheibe 10 5 20x2 Rondelle 10 5 21 Washer...

Page 94: ...S007390 7 TASKI swingo 1255B 03 swingo 1255 B 1 103 104 105 106 107 102 109 110 111 121 123 108 122 117 118 119 120 129 101 112 113 114 115 116 124 ...

Page 95: ...er 25A 117 17620 81 4128534 Euro 1 00 Netzkabel 2L P Euro Câble d alimentation 2L P Euro Main Cord 2L P Euro 117 17620 82 4128560 SEV 1 00 Netzkabel 2L P SEV Câble d alimentation 2L P SEV Main Cord 2L P SEV 117 17620 83 4128561 UK 1 00 Netzkabel 2L P UK Câble d alimentation 2L P UK Main Cord 2L P UK 117 17607 69 4122977 DK 1 00 Netzkabel 2L Euro Câble d alimentation Euro Main Cord Euro 118 4326 25...

Page 96: ...B 1 102 103 104 105 110 112 107 101 116 113 135 112 117 111a 70 Nm 135 111 118 109 115 106 107 123 Ausf exe POWER 107 125 126 127 125 126 127 128 129 130 131 132 133 5 Nm 2 5 Nm 7 Nm 5 Nm Gr 08 P 120 134 122 121 114 Ausf exe DK 116a Battery 136 ...

Page 97: ...ta PT Torx 60x25 106 1840 004 4109990 EBU 2 00 Delta PT Schr LK As Torx 60x25 Vis Delta PT Torx 60x25 Screw Delta PT Torx 60x25 107 17608 13 4123112 STANDARD 2 00 Wippe Support flottant Cradle 107 17608 13 4123112 EBU 1 00 Wippe Support flottant Cradle 108 17605 97 4122736 EBU 1 00 Wippe EBU Support flottant Cradle 109 2201 196 4122759 2 00 Federkeil 6 6x45 Clavette 6 6x45 Key 6 6x45 110 17606 38 ...

Page 98: ... Ausf Exe EBU swingo 1255 B 1 109 104 103 102 101 101 102 103 108 107 110 105 106 107 111 112 Option 103a 105 113 114 Charger Charger Power board Power board 115 Batterie Verbindungen Batteries connections Connectionnes des batteries ...

Page 99: ... 00 Sicherungsscheibe f Welle 8x1 Anneau de sûreté p arbre 8 Circlip For Shaft 8 113 2505 618 4085250 1 00 Gleitlager 15 17 23x12 Coussinet 15 17 23 12 Slide Bearing 15 17 23 12 114 17604 52 4122741 1 00 Bolzen Axe Axle 115 17603 06 4122739 2 00 Bolzen Axe Axle 115 17603 06 4122739 EBU 3 00 Bolzen Axe Axle 116 17604 62 4122742 1 00 Hebel Lang Levier Lever 117 1840 051 4122641 1 00 Delta PT Schr LK...

Page 100: ... swingo 1255 B 1 M 6 a a 102 105 118 117 110 103 104 107 106 119 120 109 111 115 114 112 110 116 112 107 137 138 113 130 136 Ausf Exe EBU 112 Gr 07 P 146 287mm 1 330mm 43mm 134 381mm 110 Gr 05 115 121 108 108 für Demontage For Demounting ...

Page 101: ...Axe Axle 122 1132 186 4065050 9 00 Zyl Schr I 6Kt M8x12 Vis cyl à trou 6 p M 8x12 Socket Head Cap Screw M 8x12 123 1425 132 4083310 9 00 L Schr I 6Kt mit Flansch M8x12 Boulon de poêlier M 8x12 Truss Head Screw M 8X12 124 17603 18 4122763 2 00 Riemenscheibe Poulie Pulley 125 2911 23 4008690 2 00 Sicherungsring 25x1 2 A Rondelle seeger 25 A Retaining Ring 25 A 126 14604 26 4122440 2 00 Dichtring Bag...

Page 102: ... 1255B 07 swingo 1255 B 1 101 102 103 104 105 106 123 137 105 107 112 113 134 114 115 116 135 117 118 121 122 124 122 138 139 116 123 126 127 128 129 125 120 142 Gr 08 P 131 140 146 136 Gr 08 130 145 146 incl pos 141 141 147 ...

Page 103: ...0 4028460 0 15m 2 00 Schlauch m Draht 10 16 Tuyau spiralflex 10 16 le m Hose Spiralflex 10 16 Per M 114 2631 074 4122769 2 00 T Schlauchverbinder Ts10 T de raccordement TS 10 T Nipple TS 10 115 8820 10 4028460 0 26m 1 00 Schlauch m Draht 10 16 Tuyau spiralflex 10 16 le m Hose Spiralflex 10 16 Per M 118 8821 108 4122625 1 19m 1 00 Schlauch 5 9 PVC Tuyau 5 9 le m Hose 5 9 Per M 119 2761 131 4066380 ...

Page 104: ...S007395 17 TASKI swingo 1255B 102 swingo 1255 B 1 08 104 110 111 112 113 114 115 113 101 109 103 Gr 04 P 121 101 108 106 107 119 118 131 137 Gr 07 P 118 136 132 133 134 135 101 120 121 122 123 124 101 ...

Page 105: ...0 4 00 PT Schr LK KS KA35x20 Vis pour plastique KA 35x20 Screw For Plastic KA 35x20 113 18506 99 4091310 1 00 Ladestecker 50A mit Loch Bâti de fiche de charge a tr Charger Jack Housing W Hole 114 18507 00 4091300 1 00 Ladestecker 50A mit Stift Bâti de fiche de charge a gou Charger Jack Housing W Pin 115 17607 88 4123105 1 00 Steckergehäuse Logement de courrant Plug Housing 1 00 1 00 1 00 1 00 120 ...

Page 106: ... 19 TASKI swingo 1255B 09 swingo 1255B 1 Düse Suceur Squeegee 104 106 105 107 113 108 109 108 102 112 115 110 110 103 101 111 101 Pos 101 112 114 123 121 131 124 125 134 126 133 132 123 101 123 129 127 128 120 ...

Page 107: ...cker 50A mit Loch Bâti de fiche de charge a tr Charger Jack Housing W Hole 111 18507 00 4091300 1 00 Ladestecker 50A mit Stift Bâti de fiche de charge a gou Charger Jack Housing W Pin 112 12051 84 4084170 2 00 Litze 16 mm Schwarz konf Câble avec cosse pour batterie Cable With Battery Clamp 113 17607 79 4122966 1 00 Schlüssel Set Kit clé Key Set 114 17603 71 4122551 1 00 Schlüssel Clé Key 116 1840 ...

Page 108: ...03 104 105 107 106 108 AMP 550mm 112 113 114 120 Gr 01 Gr 01 P 102 132 131 121 123 111 125 Gr 11 aa Position siehe see Gr 11 cc Position siehe see Position siehe see Gr 11 ee Position siehe see 116 8 ways Gr 11 bb 110 111 6 ways Position siehe see Gr 11 dd 122 ...

Page 109: ...22 TASKI swingo 1255B S007398 Elektroschema Schéma electrique Electrical diagram Pos No Artikelnr Article No Item No Bestellnr No de com Order No Model Stck Piè Qty Bezeichnung Designation Description ...

Page 110: ...schwarz noir black M rot rouge red schwarz noir black M drive brush vac valve BAS 75A GND 24V relay count comm USB ST rot rouge red schwarz noir black NA Time coun ter optional 8 6 TH LG KS 1 3 2 4 5 2 5 3 6 6 N C N C NS ee Gr 10 P 123 cc Gr 10 P 121 dd Gr 10 P 122 bb Gr 10 P 120 NOT AUS STOP ACTUATOR 2 2 1 1 2 1 2 P M 9 3 3 2 1 2 1 2 1 7 8 1 4 Mod EBU aa Gr 10 P 109 P PWM J Fit Option 24 V 24 V G...

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