Task Force Tips Low Profile Ball Intake Valve Instructions For Installation, Safe Operation And Maintenance Download

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©Copyright Task Force Tips, Inc. 2016

LIA-212 December 8, 2016 Rev03

MANUAL:

Low Profi le
Ball Intake Valve

INSTRUCTIONS FOR INSTALLATION, SAFE OPERATION AND MAINTENANCE

WARNING

Understand manual before use. Operation of this device without understanding the manual
and receiving proper training is a misuse of this equipment. Obtain safety information at
www.tft.com/serial-number

TASK FORCE TIPS, INC.

MADE IN USA • www.tft.com

3701 Innovation Way, Valparaiso, IN 46383-9327 USA

800-348-2686 • 219-462-6161 • Fax 219-464-7155

OPERATING RANGE:

Pressure Max 300 PSI (20 bar)

Pressure Min Full Vac.

NFPA 1962 Test Pressure

300 PSI (21 bar)

Six seconds from open to close

meets NFPA 1901

slow close requirement.

Summary of Contents for Low Profile Ball Intake Valve

Page 1: ...anding the manual and receiving proper training is a misuse of this equipment Obtain safety information at www tft com serial number TASK FORCE TIPS INC MADE IN USA www tft com 3701 Innovation Way Valparaiso IN 46383 9327 USA 800 348 2686 219 462 6161 Fax 219 464 7155 OPERATING RANGE Pressure Max 300 PSI 20 bar Pressure Min Full Vac NFPA 1962 Test Pressure 300 PSI 21 bar Six seconds from open to c...

Page 2: ...nt you may be called upon to use 3 It is your responsibility to know that you have been properly trained in Firefighting and or Emergency Response and in the use precautions and care of any equipment you may be called upon to use 4 It is your responsibility to be in proper physical condition and to maintain the personal skill level required to operate any equipment you may be called upon to use 5 ...

Page 3: ...TTING RELIEF VALVE PRESSURE 5 4 PRESSURE LOSS 5 5 SUCTION SCREEN 6 0 EXPLODED VIEWS AND PARTS LISTS 6 1 BALL INTAKE AXD SERIES EXPLODED VIEW AND PARTS LIST 6 2 SIDE B OPTIONS EXPLODED VIEWS AND PARTS LISTS 6 3 AIR VENT DRAIN B EXPLODED VIEW AND PARTS LIST 6 4 PRESSURE RELIEF VALVE EXPLODED VIEW AND PARTS LIST 7 0 TROUBLE SHOOTING 8 0 WARRANTY 9 0 MAINTENANCE 9 1 SERVICE TESTING 9 1 1 HYDRAULIC TES...

Page 4: ...ed at least quarterly Before use inspect for damage resulting from Failure to drain valve followed by exposure to freezing conditions Exposure to temperatures in excess of 160 degrees F Missing parts physical abuse WARNING This equipment is intended for use by trained personnel for firefighting Its use for other purposes may involve hazards not addressed by this manual Seek appropriate guidance an...

Page 5: ...uum drafting service Hand Crank Pressure Relief Valve Air Vent Drain Intake Side B Coupling Valve Position Indicator Outlet Side A Coupling Figure 3 0 ABD3ST NX Low Profile Ball Intake Valve With Pressure Relief Valve 3 1 SPECIFICATIONS MODEL LOW PROFILE JUMBO INTAKE VALVE Waterway Size 3 65 93mm Max Pressure 300 psi 20 bar Min Pressure Full Vacuum Temperature Rating 25 F to 135 F 32 C to 57 C Ope...

Page 6: ... interference with other equipment on the apparatus To change the offset remove two 1 4 20 x 1 2 button head cap screws from crank Place crank in desired position and replace screws Apply Blue Loc Tite thread locking compound to all of the screw threads Longer Offset Position 2 6 67mm Swing Radius Shorter Offset Position 1 6 41mm Swing Radius Figure 4 2 Crank Handle Offset 4 3 CHANGING COUPLING LO...

Page 7: ...t shears off the valve can be operated temporarily using a wrench on the hex on the opposite side of the crankshaft For repair instructions see section 9 2 CRANKSHAFT OVERRIDE AND REPLACEMENT 5 2 AIR VENT AND WATER DRAIN CAUTION Loss of prime can interrupt water flow and cause injury or death Always bleed out air with air valve to prevent possible loss of prime The BIV LP comes with an Air Vent Dr...

Page 8: ...rupture if the system exceeds operating limits The pressure relief valve meets the requirements of NFPA 1901 Adjusting Screw Figure 7 1 Pressure Relief Valve 5 4 PRESSURE LOSS 0 0 5 1 1 5 2 0 1000 2000 3000 4000 5000 6000 7000 0 2 4 6 8 10 12 14 16 18 20 22 24 26 0 200 400 600 800 1000 1200 1400 1600 1800 2000 LOSS BAR FLOW LPM LOSS PSI FLOW GPM LDH Waterway With Suction Screen LDH Waterway Figure...

Page 9: ...ROFILE 1 A1016 9 LOWER TRUNNION 1 AY357 10 O RING 115 1 VO 115 11 1 4 20 X 1 2 SOCKET SET SCREW 1 VT25 20SS500 12 O RING 135 1 VO 135 13 RETAINING RING 15MM EXTERNAL 1 VR4275 14 THRUST WASHER SMALL BUSHING 1 A1536 15 12 DP WORM 1 X220 16 THRUST WASHER LARGE BUSHING 1 A1537 17 KEY 1 X225 18 CRANK SHAFT 1 A1533 19 1 4 20 X 1 2 BUTTON HEAD SCREW 2 VT25 20BH500 20 CRANK WITH KNOB SUBASSEMBLY 1 A1623 2...

Page 10: ...INDEX DESCRIPTION QTY 3 5 4 0 4 5 5 0 6 0 5 PLASTIC STRIP 1 A1292 A1291 A1291 A1291 A1290 6 CUP SEAL O RING 1 A1597 A1596 A1596 A1596 7 COUPLING 1 A4665N A4660N A4665N A4670N A4674NX 8 GASKET 1 V3196 V3198 V3210 V3220 V3240 NFS RING O RING 1 MATE 1 A4730 A4730 PLASTIC STRIP 1 A1291 A1291 CUP SEAL 1 A1596 A1596 BALL 1 VB 437 15 14 13 12 STORZ INDEX DESCRIPTION QTY 4 0 5 0 6 0 12 PLASTIC STRIP 1 A12...

Page 11: ... it is not debris it will need to be returned for service 6 3 AIR VENT DRAIN A EXPLODED VIEW AND PARTS LIST 2 1 4 5 6 7 5 8 3 Replacement Kit A1621 KIT ITEM DESCRIPTION QTY PART 1 1 2 BARB X 1 4 NPTM NIPPLE 1 XX329 2 FOLLOWER 1 U251 3 3 8 24 X 3 8 DOG POINT 1 H515 4 DRAIN HOUSING 1 A1543 5 O RING 115 2 VO 115 6 DRAIN SLEEVE 1 A1541 7 O RING 110 1 VO 110 8 DRAIN LEVER 1 A1542 ...

Page 12: ...ation in complete discharge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipment to TFT free and clear of any liens and encumbrances This is a limited warranty The original purchaser of the equipment any person to whom it is transferred and any person who is an intended or unintended beneficiary of the equipment shall not be entitled to reco...

Page 13: ... the maximum pressure for which the appliance is being tested and held for 1 minute without leakage 9 1 2 RELIEF VALVE TEST 1 Hydrostatic testing of the appliance shall be conducted prior to testing the relief valve 2 The relief valve shall be tested separately from any device it is connected to 3 The relief valve shall be set to its lowest setting and pressurized 4 If the relief valve does not op...

Page 14: ...e repairs 6 If crankshaft rotates freely after clearing any obstructions then a replacement crank shaft may be ordered from Task Force Tips and replaced as described below 9 2 3 CRANKSHAFT REPLACEMENT A broken crankshaft can be replaced at any time by completing the following steps regardless of whether or not the upstream water supply is pressurized Referring to index numbers shown in section 6 3...

Page 15: ...for damage to equipment or injury to personnel that is a result of user service Contact the factory or visit the web site at www tft com for parts lists exploded views test procedures and troubleshooting guides For additional information on care maintenance and testing refer to NFPA 1962 Standard for the Care Use Inspection Service Testing and Replacement of Fire Hose Couplings Nozzles and Fire Ho...

Page 16: ...old down devices work properly 6 Internal gaskets are in accordance with NFPA 1962 2013 Section 7 2 7 There is no damage to the appliance e g dents cracks corrosion or other defects that could impair operation 8 All swiveling connections rotate freely 9 There are no missing parts or components 10 The marking for maximum operating pressure is visible 11 There are no missing broken or worn lugs on c...

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