Task Force Tips AB1ST-NX Instructions For Installation, Safe Operation And Maintenance Download

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©Copyright Task Force Tips, LLC 2002 - 2018

LIA-200 March 20, 2018 Rev19

12.0 TEMPLATES

HOLE LOCATIONS FOR BIV RC POSITION DISPLAY

TEMPLATE 4.2A

7/32” [5.5mm] DIA
(4) PLACES
OR TAP FOR
10-32 UNC THREAD

3 1/2”

[89mm]

3 1/2”

[89mm]

MOUNT ENCLOSURE WITH

(4) #10 FASTENERS.

TIGHTEN SECURELY.

HOLE LOCATIONS FOR

QUICK CONNECT PLUG

TEMPLATE 4.2B

Ø1.00”

[25mm]

1/8” [3mm] DIA

(4) PLACES

0.919”

[23mm]

OPTIONAL FLAT

INSTALLER CAN USE

FLAT OR #4 SCREWS

TO STOP ROTATION

0.964”

[24.5mm]

SQUARE

Summary of Contents for AB1ST-NX

Page 1: ...ent Obtain safety information at tft com serial number TASK FORCE TIPS LLC MADE IN USA tft com 3701 Innovation Way Valparaiso IN 46383 9327 USA 800 348 2686 219 462 6161 Fax 219 464 7155 BALL INTAKE VALVE BALL INTAKE VALVE SHORT W PARALLEL DRIVE GEARBOX BALL INTAKE VALVE BALL INTAKE VALVE W PARALLEL DRIVE GEARBOX JUMBO BALL INTAKE VALVE SHORT JUMBO BALL INTAKE VALVE SHORT W PARALLEL DRIVE GEARBOX ...

Page 2: ...TER 4 0 INSTALLATION 4 1 MOUNTING ON TRUCK 4 2 ENCLOSURE MOUNTING 4 3 ELECTRICAL INSTALLATION AND WIRING 4 4 ELECTRICAL TESTING 4 5 CHANGING HANDWHEEL TO LEFT SIDE NON RC MODELS 4 6 CHANGING HANDWHEEL TO LEFT SIDE RC MODELS 4 7 BALL INTAKE VALVE RC MANUAL OVERRIDE 4 8 CHANGING OFFSET OF CRANK HANDLE 4 9 CHANGING COUPLING LOCKOUT 4 10 STORZ SUCTION GASKET REQUEST 5 0 USE 5 1 INTAKE ELBOW 5 2 VALVE ...

Page 3: ...priate guidance and training to reduce risk of injury WARNING Kinks in supply hose may reduce water flow and cause injury or death to persons dependant on water flow When this valve is used on a hydrant or fire truck it is recommended that it be used with an elbow to minimize risk of hoseline kinks CAUTION The electric Ball Intake Valve RC and the Jumbo Ball Intake Valve RC may be remotely operate...

Page 4: ... consist of the BIV RC and a remote display operator station Motor controls are designed to auto sense 12 VDC or 24 VDC operation The motor control circuit utilizes a position encoder and current limiting to protect the drive train at the ends of travel Unit is supplied with 2 of cable with a plug on BIV RC and 10 of cable with a receptacle so installation effort is minimized Cable has only four c...

Page 5: ... is not covered under warranty 4 0 INSTALLATION 4 1 MOUNTING ON TRUCK Screw the large coupling to the pump inlet manifold The valve position indicator should be clearly visible but need not be level 4 2 ENCLOSURE MOUNTING Select proper location for display A full size template is shown in section 12 0 4 3 ELECTRIC INSTALLATION AND WIRING Red and black wires must be connected to a 12 or 24 VDC prot...

Page 6: ...alve will not open or close properly or fully SET TRAVEL STOPS When proper voltage is verified perform the following to set the full travel limits 1 Apply power to Valve Control 2 Press CLOSE button and continue to hold until valve is fully closed Motor must stop by current limit method If motor continues to operate see proper voltage section above 3 Press OPEN button and continue to hold until va...

Page 7: ...buttons together for 15 seconds STEP 5 STEP 2 STEP 1 STEP 4 STEP 3 4 7 BALL INTAKE VALVE RC MANUAL OVERRIDE The Ball Intake Valve RC is motor driven but also has an override handwheel for operating the valve manually The override handwheel may also be used in the event of power failure If electrical power is supplied to the control panel then the LED valve position display will track the valve s p...

Page 8: ...ere is a hole on the side of the elbow that can be used to attach the lanyard or chain of a cap by use of a key ring The elbow may be swivelled to any of eight positions by pulling the shot pin knob 5 2 VALVE OPERATION CLOSED OPEN OPEN 3 4 1 2 1 4 1 4 1 2 3 4 CLOSED 3 4 3 4 1 2 1 2 1 4 1 4 The valves covered by this manual utilize positive stops at the OPEN and CLOSED positions Attempting to close...

Page 9: ...re relief valve in the OFF position The pressure relief valve is disabled in the OFF position and offers no protection against over pressurization The OFF position may be used for controlled pump testing but should not be used for service conditions Exercise great care to avoid water hammer or other pressure spikes when the pressure relief valve is in the OFF position WARNING The Pressure Relief V...

Page 10: ...terway 0 5 10 15 20 25 30 35 FLOW GPM LOSS PSI 0 0 5 1 1 5 2 FLOW LPM LOSS BAR 4 5 Waterway 5 0 Waterway 0 1000 2000 3000 4000 5000 6000 7000 0 1000 200 400 600 800 1200 1400 1600 1800 2000 Figure 5 6 Pressure Loss With Suction Screen 5 7 PRESSURE LOSS FLOW GPM INTAKE VALVE PRESSURE LOSS 0 5 10 15 20 25 30 35 40 0 500 1000 1500 2000 2500 PRESSURE LOSS PSI TFT BIV with 5 COUPLING 11 PSI AT 2000 GPM...

Page 11: ...01S 7 O RING 253 1 VO 253 8 BALL INTAKE BODY PM 1 A1015 9 3 4 NPTM HEX SOCKET PLUG 2 XG410 10 5 16 18 X 1 4 SOCKET SET SCREW 2 VT31 18CP375 11 O RING 128 1 VO 128 12 3 8 16 X 1 3 4 SOCKET HEAD SCREW 4 VT37 16SH1 7 13 3 8 16 X 1 1 4 SOCKET HEAD SCREW 4 VT37 16SH1 2 Index Description QTY Part 14 3 8 16 X 5 16 SOCKET SET SCREW 1 VT37 16SS312 15 1 4 SS BALL 72 V2125 16 HOLLOW TRUNNION 1 A1514 17 HALF ...

Page 12: ...O BALL INTAKE BODY 1 A1086 9 3 4 NPTM HEX SOCKET PLUG 1 XG410 10 5 16 18 X 1 4 SOCKET SET SCREW 2 VT31 18CP375 11 O RING 128 1 VO 128 12 3 8 16 X 1 3 4 SOCKET HEAD SCREW 4 VT37 16SH1 7 13 3 8 16 X 1 3 4 SOCKET HEAD SCREW 4 VT37 16SH1 2 Index Description QTY Part 14 3 8 16 X 5 16 SOCKET SET SCREW 1 VT37 16SS500 15 1 4 SS BALL 72 V2125 16 MIV TRUNNION STAINLESS STEEL 1 A1087 17 HALF BALL STAINLESS S...

Page 13: ...IV SPROCKET 25 TEETH 1 A1098 9 3 8 16 X 3 4 BUTTON HEAD CAP SCREW 1 VT37 16BH750 10 LOCK WASHER 3 8 1 VW375SSLOCK 11 REDUCER HOUSING 1 A1096 12 CUP SEAL 1 0625 X 5625 X 1 4 1 Y4620 13 STRAIN RELIEF PG11 39 HOLE 1 Y5205 14 6 32 X 5 16 LONG SHCS WITH HEAD SEAL 4 VT06S32SH312 15 MOTOR SOCKET 1 Y4615 16 O RING 038 2 5 8 ID 1 16 C S 2 VO 038 17 GEAR MOTOR W CRIMPED TERMINALS 1 Y4600 18 MOTOR BOARD SUPP...

Page 14: ...596 3 LOCK OUT SCREW 1 A1294 A1294 4 SPOUT 1 A4620N A4625N 7 6 8 5 SIDE B COUPLING SPOUT 19 20 21 AB AC AX AZ SERIES FEMALE HOSE THREADS ROCKER LUG INDEX DESCRIPTION QTY 3 5 4 0 4 5 5 0 19 ELBOW 1 A1054 A1054 A1054 A1054 20 PULL PIN ASSEMBLY 1 A1615 A1615 A1615 A1615 5 PLASTIC STRIP 1 A1291 A1291 A1291 A1291 6 CUP SEAL O RING 1 A1596 A1596 7 COUPLING 1 A4655N A4662N A4667N A4670N 8 GASKET 1 V3196 ...

Page 15: ...SPOUT 1 A1055 A1055 A1055 9 PLASTIC STRIP 1 A1291 A1291 A1290 10 GASKET 1 V3198 V3210 V3220 11 COUPLING 1 A4562N A4567N A4570NT NFS RING O RING 1 A4561 VO 248 A4566 VO 248 15 14 13 12 SIDE B COUPLING SPOUT 19 20 21 AB AC AX AZ SERIES STORZ INDEX DESCRIPTION QTY 4 0 5 0 6 0 19 ELBOW 1 A1054 A1054 A1091 20 PULL PIN ASSEMBLY 1 A1615 A1615 A1615 12 PLASTIC STRIP 1 A1292 A1291 A1293 13 CUP SEAL 1 A1597...

Page 16: ...13 19 O RING 028 1 VO 028 5 WASHER 1 VW812X406 65 20 INNER BUSHING 1 A1552 6 3 8 16 X 1 1 2 BUTTON HEAD SCREW 1 VT37 16BH1 5 21 HANDLE LABEL WHITE 1 AY342 WHT 7 GEARBOX 1 A1550 22 10 24 3 8 BUTTON HEAD SCREW 1 VT10 24BH375 8 O RING 116 1 VO 116 23 WASHER 1 VW500X203 60 9 SPACER 1 A1556 24 POSITION INDICATOR 1 A1558 10 DRIVE SHAFT 1 A1555 25 LABEL 1 A1550L 11 NYLON BUSHING 1 AY307 26 O RING 206 1 V...

Page 17: ...ASHER 2 A1531 15 WASHER 1 VW812X406 65 4 POSITION INDICATOR LABEL 1 A1524 16 KNOB 1 A1512 5 POSITION INDICATOR WITH FLAG 1 A1523 17 1 4 20 X 1 2 BUTTON HEAD SCREW 2 VT25 20BH500 6 5 32 X 7 8 HDP SPIROL PIN 1 V1900 18 CRANK SHAFT 1 A1533 7 LABEL 1 A1301 19 KEY 1 X225 8 GEARBOX 1 A1506 20 THIN BUSHING 1 A1527 9 3 8 16 X 5 16 SOCKET SET SCREW 1 VT37 16SS312 21 GEAR THRUST WASHER 1 A1502 10 12 DP WORM...

Page 18: ...PLODED VIEW AND PARTS LIST 2 1 4 5 6 7 5 8 3 Replacement Kit A1621 KIT ITEM DESCRIPTION QTY PART 1 1 2 BARB X 1 4 NPTM NIPPLE 1 XX329 2 FOLLOWER 1 U251 3 3 8 24 X 3 8 DOG POINT 1 H515 4 DRAIN HOUSING 1 A1543 5 O RING 115 2 VO 115 6 DRAIN SLEEVE 1 A1541 7 O RING 110 1 VO 110 8 DRAIN LEVER 1 A1542 ...

Page 19: ...ge due to wire gage too small wire length too long poor connection inadequate apparatus electrical system Check connections and wiring per section 4 3 LED D6 on motor board blinks rapidly when button is pressed Loose encoder connection Replace Motor Sub Assembly Bad motor encoder Replace Motor Sub Assembly No Power LED Polarity reversed or poor connection Check wiring and correct polarity OPEN CLO...

Page 20: ...in complete discharge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipment to TFT free and clear of any liens and encumbrances This is a limited warranty The original purchaser of the equipment any person to whom it is transferred and any person who is an intended or unintended beneficiary of the equipment shall not be entitled to recover fr...

Page 21: ... the maximum pressure for which the appliance is being tested and held for 1 minute without leakage 9 1 2 RELIEF VALVE TEST 1 Hydrostatic testing of the appliance shall be conducted prior to testing the relief valve 2 The relief valve shall be tested separately from any device it is connected to 3 The relief valve shall be set to its lowest setting and pressurized 4 If the relief valve does not op...

Page 22: ... 1 adjacent to hex on crankshaft Do not over expand the retaining ring 2 Using a punch or Phillips head screwdriver at least 6 in length gently push on dimple in hex end of crankshaft item 18 Continue to push crankshaft through until it protrudes from opposite side of gearbox 3 Grab broken end of crankshaft and pull out of gearbox As crankshaft is withdrawn grasp small key item 19 on shaft so it d...

Page 23: ...PLAY TEMPLATE 4 2A 7 32 5 5mm DIA 4 PLACES OR TAP FOR 10 32 UNC THREAD 3 1 2 89mm 3 1 2 89mm MOUNT ENCLOSURE WITH 4 10 FASTENERS TIGHTEN SECURELY HOLE LOCATIONS FOR QUICK CONNECT PLUG TEMPLATE 4 2B Ø1 00 25mm 1 8 3mm DIA 4 PLACES 0 919 23mm OPTIONAL FLAT INSTALLER CAN USE FLAT OR 4 SCREWS TO STOP ROTATION 0 964 24 5mm SQUARE ...

Page 24: ...old down devices work properly 6 Internal gaskets are in accordance with NFPA 1962 2013 Section 7 2 7 There is no damage to the appliance e g dents cracks corrosion or other defects that could impair operation 8 All swiveling connections rotate freely 9 There are no missing parts or components 10 The marking for maximum operating pressure is visible 11 There are no missing broken or worn lugs on c...

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