TapFlo CTX I Manual Download | Manualshive

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CONTENTS

IOM manual CTX centrifugal pumps

2

EC DECLARATION OF CONFORMITY 01/EC/CTX/2020

........................................................................... 4

..................................................................................................................................... 5

Introduction

................................................................................................................................ 5

Warning symbols

....................................................................................................................... 5

Qualification and training of personnel

................................................................................... 5

INSTALLATION

................................................................................................................................... 6

Operation principle

.................................................................................................................... 6

Receiving inspection

.................................................................................................................. 6

Lifting and transportation

......................................................................................................... 6

........................................................................................................................................ 7

................................................................................................................................. 7

Environment

............................................................................................................................... 7

Suction and discharge piping

................................................................................................... 7

Connection of discharge pipe

........................................................................................... 7

Connection of suction pipe

............................................................................................... 8

Health and safety

....................................................................................................................... 8

........................................................................................................................... 8

Electrical safety

.................................................................................................................. 9

Chemical hazard

................................................................................................................. 9

Dry running

........................................................................................................................ 9

Noise level

.......................................................................................................................... 9

Temperature hazards

......................................................................................................... 9

Rotating parts

..................................................................................................................... 9

Cleaning and disinfection

.................................................................................................. 9

Example of installation

............................................................................................................ 10

Instruments

............................................................................................................................... 10

Electric power

................................................................................................................... 11

Optional instruments

....................................................................................................... 11

Thermometer

.................................................................................................................... 11

Motor connection

.................................................................................................................... 11

Motor standard

........................................................................................................................ 12

...................................................................................................................................... 13

..................................................................................................................................... 13

Starting the pump

............................................................................................................ 13

Restarting after power shut-off

...................................................................................... 13

Stopping the pump

.................................................................................................................. 14

Cleaning and disinfection

........................................................................................................ 14

Cleaning procedure

.......................................................................................................... 14

Residual risks

............................................................................................................................ 15

Disposal after expiration of the expected lifetime

............................................................... 15

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Summary of Contents for CTX I

Page 1: ...5 175 CTX I 65 230 CTX H 65 230 CTX I 65 240 CTX H 65 240 CTX I 80 205 CTX H 80 205 CTX I 80 212 CTX H 80 212 CTX I 80 260 CTX H 80 260 CTX I 100 230 CTX H 100 230 CTX High Performance Centrifugal Pum...

Page 2: ...alth and safety 8 1 8 1 Protection 8 1 8 2 Electrical safety 9 1 8 3 Chemical hazard 9 1 8 4 Dry running 9 1 8 5 Noise level 9 1 8 6 Temperature hazards 9 1 8 7 Rotating parts 9 1 8 8 Cleaning and dis...

Page 3: ...ly of the pump 20 3 4 1 Test run 23 4 OPTIONS 24 4 1 Motor shroud M N 24 5 SPARE PARTS 25 5 1 Spare parts drawing 25 5 2 Spare parts list 26 5 3 Recommended spare parts 26 5 4 How to order parts 26 6...

Page 4: ...relevant Union harmonisation legislation Directive 2006 42 EC of European Parliament and of the Council of 17 May 2006 on machinery amending Directive 95 16 EC Directive 2014 35 UE of the European Pa...

Page 5: ...0 2 Warning symbols The following warning symbols are present in this instruction manual This is what they say This symbol stands next to all safety instructions in this instruction manual where dange...

Page 6: ...tely report any damage or shortage to the transport company and to us 1 3 Lifting and transportation Before handling the pump check the weight of the pump see chapter 6 Data Refer to Your local standa...

Page 7: ...lignment is not required 1 6 Environment There should be enough space in the vicinity of the pump in order to operate maintain and repair it The area in which the pump is operated must be sufficiently...

Page 8: ...crucial that the whole suction line is filled with liquid prior to starting the pump The suction piping must be air tight Critical points in these terms are also the seals between flanges and the sea...

Page 9: ...ncluding the motor in normal operating conditions produce a sound level below 80 dB A The major sources of noise are liquid turbulence in the installation cavitation or any other abnormal operation th...

Page 10: ...s on the pump discharge and suction lines 12 With negative suction lift tilt of piping towards suction tank 13 YES check valve with negative suction lift 14 YES strainer if particles are present 15 Su...

Page 11: ...1 10 3 Thermometer If the temperature of the pumped liquid is a critical parameter provide the installation with a thermometer preferably on the suction side 1 11 Motor connection An expert electrici...

Page 12: ...W 90L 2920 230 400 50 Hz 3500 280 480 60 Hz 3 0 kW 100L 2910 230 400 50 Hz 3500 280 480 60 Hz 4 0 kW 112M 2910 400 690 50 Hz 3500 480 830 60 Hz 5 5 kW 132S 2930 400 690 50 Hz 3500 480 830 60 Hz 7 5 kW...

Page 13: ...ction to the terminals of the electric motor chapter 1 11 Motor connection and repeat the procedure described above Any auxiliary connections must all be connected 2 1 1 Starting the pump The CTX pump...

Page 14: ...rogram according to local and public health and safety regulations 2 3 1 Cleaning procedure The pump may be cleaned in two different ways CIP Cleaning In Place without dismantling the pump using steam...

Page 15: ...to thoroughly cleaned before disposal 2 6 Waste of electrical and electronic equipment WEEE directive Users of electrical and electronic equipment EEE with the WEEE marking per Annex IV of the WEEE Di...

Page 16: ...the suction pipe Make suction pipe short and direct X Pump is clogged Clean the pump X X X X Cavitation Increase suction pressure X X X X The pump sucks air Make sure all connections are tight X X X...

Page 17: ...t with the pumped liquid make sure that the pump has been fully emptied and washed When draining the liquid make sure that there is no danger for people or the environment The numbers put in brackets...

Page 18: ...d remove the O ring 192 NOTE Apply grease on the thread before re assembly Fig 3 3 7 Unscrew the impeller 9 NOTE Apply grease on the thread before re assembly Fig 3 3 8 Remove the nuts 20 and washers...

Page 19: ...of the mechanical seal Fig 3 3 12 Remove the bolts 121 washers 122 and nuts 123 fastening the lantern 11 to the electric motor Fig 3 3 13 Remove the lantern 11 Fig 3 3 14 Remove the mechanical seal gr...

Page 20: ...replace if necessary The casing O ring should be replaced after every pump disassembly 3 4 Assembly of the pump The assembly procedure is done in the reverse order to the disassembly Nevertheless the...

Page 21: ...h If not it may cause mechanical seal leakage NOTE For cleaning use dust free material e g blue towel TORK 1230081 Fig 3 4 4 Before assembly lubricate the mechanical seal O rings to provide more accur...

Page 22: ...ers Fig 3 4 8 Proper gap between the impeller and the back casing has to be set Push the impeller to the housing through the shaft then tighten the shaft screws Fig 3 4 9 Remove casing and spacer ring...

Page 23: ...priate gap Pump type A mm B mm CTX 40 165 0 5 1 2 CTX 50 145 CTX 50 200 CTX 65 175 CTX 65 240 1 0 3 CTX 65 230 CTX 80 205 CTX 80 212 CTX 80 260 CTX 100 230 3 4 1 Test run We recommend you to conduct a...

Page 24: ...s steel Available for all pump sizes Code Motor IEC size Motor powers Pump size KIT SHROUD 90 X 90S 90L 1 5 kW 2 2 kW 40 165 50 145 KIT SHROUD 100 X 100L 3 0 kW 40 165 50 145 65 175 KIT SHROUD 112 X 1...

Page 25: ...5 SPARE PARTS IOM manual CTX centrifugal pumps 25 5 SPARE PARTS 5 1 Spare parts drawing 41 411 11 12 122 121 161 1 1 1 16 20 201 191 192 12 90 1 1 141 142 14...

Page 26: ...Shaft guard screw 4 A2 70 9xxx Impeller xxx diameter in mm 1 AISI 316L Ra 3 2 AISI 316L Ra 0 8 CTX 100 230 80 260 80 212 80 205 65 240 65 230 65 175 50 200 50 145 40 165 CTX 100 230 80 260 80 212 80...

Page 27: ...FKM SSN SiC SiC NBR SGV SiC graphite FKM SGS SiC graphite Silicone SGN SiC graphite NBR 2 Type of mechanical seal Blank Single mechanical seal D Double mechanical seal back to back 3 Connection optio...

Page 28: ...50 200 30 3 0 100L 201 213 65 5 83 5 150 38 39 3 50 54 5 63 140 12 419 437 105 160 205 18 100 50 200 40 4 0 112M 70 426 444 190 222 112 50 200 55 5 5 132S 172 89 467 485 216 256 132 50 200 75 7 5 132S...

Page 29: ...10 14 5 615 621 254 314 14 5 160 80 212 150 15 160M 160 80 212 185 18 5 160L 254 659 665 160 80 212 220 22 180M 121 241 279 349 180 80 212 300 30 200L 133 305 18 5 735 741 318 388 18 5 200 80 212 370...

Page 30: ...201 213 65 5 83 5 171 5 38 39 3 50 54 5 120 410 160 60 12 677 5 695 5 332 5 194 280 417 296 5 200 50 200 40 4 0 112M 140 12 18 50 200 55 5 5 132S 193 5 420 178 12 730 5 748 5 402 5 226 320 465 344 5 2...

Page 31: ...15 160M 80 212 185 18 5 160L 80 212 220 22 180M 253 5 645 315 987 5 992 5 552 5 316 442 621 423 5 280 80 212 300 30 200L 247 5 229 760 305 1088 1093 617 5 342 512 674 435 5 300 80 212 370 37 200L 80 2...

Page 32: ...N40 DN65 DN40 63 5 38 63 5 38 2 1 80 205 DN80 DN50 DN80 DN50 76 1 51 76 51 2 80 212 DN80 DN65 DN80 DN65 76 1 63 5 76 63 5 3 2 80 260 DN80 DN65 DN80 DN65 76 1 63 5 76 63 5 3 2 100 230 DN100 DN80 DN100...

Page 33: ...10 M6 20 13 M8 Pos 161 DIN 912 screw Mounting torque Nm Tool size S mm Thread 25 6 M8 25 6 M8 25 6 M8 25 6 M8 Pos 121 DIN 933 bolt Mounting torque Nm Tool size S mm Thread 35 17 M10 60 19 M12 60 19 M...

Page 34: ...6 DATA IOM manual CTX centrifugal pumps 34 6 5 Performance curves he performance curves are based on water at 20 Contact us for detailed curves Speed 2900 rpm...

Page 35: ...Nm X 115 90 104 10 Y 115 90 39 10 Z 115 90 39 11 CTX I H 65 230 Direction Load N inlet outlet Moment of force inlet outlet Nm X 115 65 103 5 Y 115 65 39 7 Z 115 65 39 5 CTX I H 65 240 Direction Load N...

Page 36: ...Customer except for those purposes set out in any invitation to render documents or other documents specifically made available to Tapflo before entering into this agreement c high quality materials a...

Page 37: ...ts or components will become the property of Tapflo 7 The products are built in accordance with standard CE normative and are tested where applicable by apflo Approval and tests by other control autho...

Page 38: ...very Date Date of pump installation Pump type Serial No see name plate Description of the fault The installation Liquid emperature Viscosity cPs Spec grav kg m3 pH value Content of particles of max si...

Page 39: ...7 WARRANTY IOM manual CTX centrifugal pumps 39...

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