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5

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4

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TOOLS FOR ASSEMBLY

You will need these tools to assemble your chain saw:
1. Combination wrench-screwdriver (contained in your

user’s kit).

2. Heavy duty work gloves (user supplied).

ASSEMBLY REQUIREMENTS

Your new chain saw will require adjustment of chain,

filling the fuel tank with correct fuel mixture and filling the

oil tank with lubricating oil before the unit is ready for

operation.

Read the entire user manual before attempting to

operate your unit. Pay particular attention to all safety

precautions.
Your user manual is both a reference guide and hand-

book provided to furnish you with general information to

assemble, operate and maintain your saw.

GUIDE BAR / SAW CHAIN / CLUTCH COVER

INSTALLATION

TO INSTALL GUIDE BAR:

To ensure the bar and chain receive oil, ONLY USE

THE ORIGINAL STYLE BAR with the oil passage hole

(A) as illustrated below (Fig. 3A).
1. Make sure the Chain brake lever is pulled back into

the DISENGAGED position (Fig. 3B)

2. Remove the 2 bar retaining nuts (B). Loosen the 2

screws at the rear of the clutch cover (C). Remove

the cover (Fig. 3C).

3. Using a screwdriver, run the adjustment screw (D)

COUNTERCLOCKWISE until the TANG (E) (pro-

jecting prong) is to the end of its travel toward the

clutch drum and sprocket (Fig. 3D).

4. Place the slotted end of the guide bar over the 2 bar

bolts (F). Position the bar so that the adjustment

TANG fits into the lower hole (G) on the guide bar

(Fig. 3E).

TO INSTALL SAW CHAIN:

1. Spread chain out in a loop with cutting edges (A)

pointing CLOCKWISE around loop (Fig. 4A).

2. Slip the chain around the sprocket (B) behind the

clutch (C). Make sure the links fit between the

sprocket teeth (Fig. 4B).

3. Guide the drive links into the groove (D) and around

the end of the bar (Fig. 4B).

NOTE:

The saw chain may droop slightly on the lower

part of bar. This is normal.
4.

Install the clutch cover and tighten the 2 screws.

Make sure the chain does not slip off of the bar.

Install the 2 nuts hand tight and follow tension

adjustment instructions in Section 

SAW CHAIN

TENSION ADJUSTMENT.

NOTE:

The guide bar retaining nuts are installed only

hand tight at this point because saw chain adjustment is

required. Follow instructions in Section 

SAW CHAIN

TENSION ADJUSTMENT.

SAW CHAIN TENSION ADJUSTMENT

Proper tension of saw chain is extremely important and

must be checked before starting, as well as during any

cutting operation.
Taking the time to make needed adjustments to the saw

chain will result in improved cutting performance and

prolonged chain life.

TO ADJUST SAW CHAIN:

1.

Hold nose of guide bar up and turn adjustment screw

(D) CLOCKWISE to increase chain tension. Turning

screw COUNTERCLOCKWISE will decrease amount

of tension on chain. Ensure the chain fits snugly all

the way around the guide bar (Fig. 5).

2.

After making adjustment, and while still holding nose

of bar in the uppermost position, tighten the bar

retaining nuts securely. Chain has proper tension

when it has a snug fit all around and can be pulled

around by gloved hand.

NOTE:

If chain is difficult to rotate on guide bar or if it

binds, too much tension has been applied. This requires

minor adjustment as follows:
A. Loosen the 2 bar retaining nuts so they are finger

tight. Decrease tension by turning the bar

adjustment screw COUNTERCLOCKWISE slowly.

Move chain back and forth on bar. Continue to

adjust until chain rotates freely, but fits snugly.

Increase tension by turning bar adjustment screw

CLOCKWISE.

B. When saw chain has proper tension, hold nose of

bar in the uppermost position and tighten the 2 bar

retaining nuts securely.

ASSEMBLY INSTRUCTIONS

WARNING

: DO NOT start saw engine until

unit is properly prepared. 

WARNING

: Always wear protective gloves

when handling chain.

A

Fig. 3D

Fig. 3B

D

E

G

F

Fig. 3A

Fig. 3B

B

C

Fig. 3C

Fig. 4A

Fig. 4B

A

B

C

D

WARNING

: Always wear heavy duty gloves

when handling saw chain or making saw

chain adjustments.

CHAIN BRAKE MECHANICAL TEST

Your chain saw is equipped with a Chain brake that

reduces possibility of injury due to kickback. The brake is

activated if pressure is applied against brake lever when,

as in the event of kickback, operator’s hand strikes the

lever. When the brake is actuated, chain movement

stops abruptly.

TO TEST CHAIN BRAKE:

1. The Chain brake is DISENGAGED (chain can move)

when BRAKE LEVER IS PULLED BACK AND

LOCKED (Fig. 7A).

2. The Chain brake is ENGAGED (chain is stopped)

when brake lever is in forward position. You should

not be able to move chain (Fig. 7B).

NOTE:

The brake lever should snap into both positions.

If strong resistance is felt, or lever does not move into

either position, do not use your saw. Take it immediately

to a professional Service Center for repair.

FUEL

Use regular grade unleaded gasoline mixed with 2-cycle

engine oil in 25:1 ratio for best results. Use   mixing

ratios in Section 

FUEL MIXING TABLE.

MIXING FUEL

Mix fuel with Talon brand 2 cycle oil in an approved

container. Use mixing table for correct ratio of fuel to oil.

Shake container to ensure thorough mix.

FUEL AND LUBRICATION

FUEL MIXING TABLE

RECOMMENDED FUELS

Some conventional gasolines are being blended with

oxygenates such as alcohol or an ether compound to

meet clean air standards. Your Talon engine is designed

to operate satisfactorily on any gasoline intended for

automotive use including oxygenated gasolines.

CHAIN AND BAR LUBRICATION

Always refill the chain oil tank each time the fuel tank is

refilled. We recommend using Talon Chain, Bar and

Sprocket Oil, which contains additives to reduce friction

and wear and to assist in the prevention of pitch

formation on the bar and chain.

Fig. 6

A

C

B

CAUTION

: A new saw chain stretches, requiring

adjustment after as few as 5 cuts. This is normal

with a new chain, and the interval between future

adjustments will lengthen quickly.

Fig. 5

B

CAUTION

: If saw chain is TOO LOOSE or TOO

TIGHT, the sprocket, bar, chain, and crankshaft

bearings will wear more rapidly. Study Fig. 6 for

information concerning correct cold tension (A),

correct warm tension (B), and as a guide for

when saw chain needs adjustment (C).

WARNING

: The purpose of the chain brake is to

reduce the possibility of injury due to kickback;

however, it cannot provide the intended measure

of protection if the saw is operated carelessly.

Always test the chain brake before using your

saw and periodically while on the job.

Fig. 7B

Fig. 7A

FUEL AND LUBRICATION

WARNING

: Never use straight gasoline in your

unit. This will cause permanent engine damage

and void the manufacturer’s warranty for that

product. Never use a fuel mixture that has been

stored for over 90 days.

WARNING

: If 2-cycle lubricant other than Talon

Custom Lubricant is to be used, it must be a  pre-

mium grade oil for 2-cycle air cooled engines

mixed at a 25:1 ratio. Do not use any 2-cycle oil

product with a recommended   mixing ratio of

100:1. If insufficient lubrication is the cause of

engine damage, it voids the manufacturer’s

engine warranty for that occurrence.

WARNING

: Lack of lubrication voids engine

warranty.

Gasoline and Oil Mix 25:1

Oil Only

GASOLINE

25:1 Ratio Lubricant

5 Liters 

6.7 oz.

200ml (cc)

1 lmp. Gal.

6.1 oz.

180ml (cc)

Mixing 

25 Parts Gasoline

Procedure

to 1 part Lubricant

1ml = 1cc

Summary of Contents for AC3100 Series

Page 1: ...e of purchase notwithstanding any subse quent repair or parts replacement No additional warranty or guarantee other than set out in this document whether written or verbal is authorised to be made on the Comapany s behalf The purchaser shall be responsible for delivery or causing the product to be delivered to the Compnay or the Authorised Service Agent and the purchaser shall be responsible for a...

Page 2: ...rol of the saw which could result in serious personal injury Do not rely exclu sively upon the safety devices built into your saw As a chain saw user you should take several steps to keep your cutting jobs free from accident or injury 1 With a basic understanding of kickback you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents 2 Keep a good firm grip on the ...

Page 3: ...in Brake Y Clutch Y Automatic Chain Oiler Y Lower Kick Back Chain Y Net Weight Without guide bar and chain 4 7 Kg Net Weight 5 39 Kg SPECIFICATIONS 1 Guide Bar 2 Saw chain 3 Saw Chain Adjustment Screw 4 Spark Arrester Screen 5 Chain Brake Lever Hand Guard 6 Front Handle 7 Starter Handle 8 Spark Plug 9 Air Cleaner Cover 10 Stop Switch 11 Safety Trigger 12 Oil Tank cap 13 Starter Cover 14 Fuel Tank ...

Page 4: ... in the uppermost position and tighten the 2 bar retaining nuts securely ASSEMBLY INSTRUCTIONS WARNING DO NOT start saw engine until unit is properly prepared WARNING Always wear protective gloves when handling chain A Fig 3D Fig 3B D E G F Fig 3A Fig 3B B C Fig 3C Fig 4A Fig 4B A B C D WARNING Always wear heavy duty gloves when handling saw chain or making saw chain adjustments CHAIN BRAKE MECHAN...

Page 5: ...smoke bar discoloration or pitch build up NOTE Saw chain stretches during use particularly when it is new and it will occasionally be necessary to adjust and tighten it New chain will require adjustment after about 5 minutes of operation AUTOMATIC OILER Your chain saw is equipped with an automatic gear driven oiler system The oiler automatically delivers the proper amount of oil to the bar and cha...

Page 6: ...een Inspect Fuel Hoses Inspect 4 10 20 4 4 4 4 4 4 4 Replace as Required Chain brake Inspect components Replace as Required CAUTION Never operate saw without the air filter Dust and dirt will be drawn into engine and damage it Keep the air filter clean WARNING Never perform maintenance when the engine is hot to avoid any chance of burning hands or fingers FUEL FILTER 1 Remove the fuel tank cap 2 B...

Page 7: ...ip TO LUBRICATE SPROCKET TIP 1 Move the STOP switch down NOTE It is not necessary to remove the saw chain to lubricate the guide bar sprocket tip Lubrication can be done on the job 2 Clean the guide bar sprocket tip 3 Using the Lube Gun optional insert needle nose into the lubrication hole and inject grease until it appears at outside edge of sprocket tip Fig 23 4 Rotate saw chain by hand Repeat l...

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