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NOTE:

The condition of the oil passages can be easily

checked. If the passages are clear, the chain will

automatically give off a spray of oil within seconds of

starting the saw. Your saw is equipped with an automatic

oiler system.

CHAIN MAINTENANCE

CHAIN TENSION:

Check the chain tension frequently and adjust as often

as necessary to keep the chain snug on the bar, but

loose enough to be pulled around by hand.

BREAKING IN A NEW SAW CHAIN:

A new chain and bar will need chain readjustment after

as few as 5 cuts. This is normal during the break-in

period, and the interval between future adjustments will

begin to lengthen quickly.

CHAIN LUBRICATION:

Always make sure the automatic oiler system is working

properly. Keep the oil tank filled with Talon Chain, Bar

and Sprocket Oil.

Adequate lubrication of the bar and chain during cutting

operations is essential to minimize friction with the guide

bar.

Never starve the bar and chain of lubricating oil. Running

the saw dry or with too little oil will decrease cutting

efficiency, shorten saw chain life, cause rapid dulling of

chain, and lead to excessive wear of bar from

overheating. Too little oil is evidenced by smoke or bar

discoloration.

CHAIN SHARPENING:

Chain sharpening requires special tools to ensure that

cutters are sharpened at the correct angle and depth.

For the inexperienced chain saw user, we recommend

that the saw chain be professionally sharpened by the

nearest professional Service Center. If you feel

comfortable sharpening your own saw chain, special

tools are available from the professional Service Center.

10

GB

WARNING:

Never have more than 3 links

removed from a loop of chain. This could cause
damage to the sprocket.

11

GB

REMOVING A UNIT FROM STORAGE

1.

Remove spark plug.

2.

Pull starter rope briskly to clear excess oil from  com-

bustion chamber.

3.

Clean and gap spark plug or install a new spark plug

with proper gap.

4.

Prepare unit for operation.

5.

Fill fuel tank with proper fuel / oil mixture. See 

FUEL

AND LUBRICATION

Section.

Lubrication of the sprocket tip is recommended after 10

hours of use or once a week, which ever occurs first.

Always thoroughly clean guide bar sprocket tip before

lubrication.

TOOLS FOR LUBRICATION:

The Lube Gun (optional) is recommended for applying

grease to the guide bar sprocket tip. The Lube Gun is

equipped with a needle nose tip which is necessary for the

efficient application of grease to the sprocket tip.

TO LUBRICATE SPROCKET TIP:

1.

Move the STOP switch down.

NOTE:

It is not necessary to remove the saw chain to

lubricate the guide bar sprocket tip. Lubrication can be

done on the job.
2.

Clean the guide bar sprocket tip.

3.

Using the Lube Gun (optional), insert needle nose

into the lubrication hole and inject grease until it

appears at outside edge of sprocket tip (Fig .23).

4.

Rotate saw chain by hand. Repeat lubrication proce-

dure until the entire sprocket tip has been greased.

GUIDE BAR MAINTENANCE:

Most guide bar problems can be prevented merely by

keeping the chain saw well maintained.
Insufficient guide bar lubrication and operating the saw

with chain that is TOO TIGHT will contribute to rapid bar

wear.
To help minimize bar wear, the following guide bar   main-

tenance procedures are recommended.

CHAIN SHARPENING

- The pitch of the chain (Fig. 24) is

3/8” LoPro x .050”.

Sharpen the chain using protective gloves and a round file

of ø5/32” (3.97mm).
Always sharpen the cutters only with outward strokes

(Fig. 25) observing the values given in Fig. 24.
After sharpening, the cutting links must all have the same

width and length.

After every 3-4 times the cutters have been sharpened

you need to check the height of the depth gauges and, if

necessary, lower them using a flat file and template, then

round off the front corner. (Fig. 26)

GUIDE BAR

- The bar should be reversed every 8 work-

ing hours to ensure uniform wear.
Keep the bar groove and lubrication hole clean using a

bar groove cleaner. (Fig. 27)
Check the bar rails frequently for wear and, if necessary,

remove the burs and square-up the rails using the flat file.

(Fig. 28)

BAR WEAR

- Turn guide bar frequently at regular

intervals (for example, after 8 hours of use), to ensure

even wear on top and bottom of bar.

OIL PASSAGES

- Oil passages on the bar should be

cleaned to ensure proper lubrication of the bar and chain

during operation.

CAUTION

: The sprocket tip on your new saw has

been pre-lubricated at the factory. Failure to
lubricate the guide bar sprocket tip as explained
below will result in poor performance and seizure,
voiding the manufacturer’s warranty.

WARNING:

Wear heavy duty work gloves

when handling the bar and chain.

Fig. 23

WARNING

: Always wear protective gloves dur-

ing maintenance operations. Do not carry out
maintenance when the engine is hot.

Fig. 24

WARNING

: A sharp chain produces well-

defined chips. When your chain starts to produce
sawdust, it is time to sharpen.

Fig. 26

Fig. 25

WARNING

: Proper adjustment of the depth

gauge is as important as proper sharpening of
the chain.

WARNING

: Never mount a new chain on a

worn sprocket or self-aligning ring.

Fig. 28

Fig. 27

Summary of Contents for AC3100 Series

Page 1: ...e of purchase notwithstanding any subse quent repair or parts replacement No additional warranty or guarantee other than set out in this document whether written or verbal is authorised to be made on the Comapany s behalf The purchaser shall be responsible for delivery or causing the product to be delivered to the Compnay or the Authorised Service Agent and the purchaser shall be responsible for a...

Page 2: ...rol of the saw which could result in serious personal injury Do not rely exclu sively upon the safety devices built into your saw As a chain saw user you should take several steps to keep your cutting jobs free from accident or injury 1 With a basic understanding of kickback you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents 2 Keep a good firm grip on the ...

Page 3: ...in Brake Y Clutch Y Automatic Chain Oiler Y Lower Kick Back Chain Y Net Weight Without guide bar and chain 4 7 Kg Net Weight 5 39 Kg SPECIFICATIONS 1 Guide Bar 2 Saw chain 3 Saw Chain Adjustment Screw 4 Spark Arrester Screen 5 Chain Brake Lever Hand Guard 6 Front Handle 7 Starter Handle 8 Spark Plug 9 Air Cleaner Cover 10 Stop Switch 11 Safety Trigger 12 Oil Tank cap 13 Starter Cover 14 Fuel Tank ...

Page 4: ... in the uppermost position and tighten the 2 bar retaining nuts securely ASSEMBLY INSTRUCTIONS WARNING DO NOT start saw engine until unit is properly prepared WARNING Always wear protective gloves when handling chain A Fig 3D Fig 3B D E G F Fig 3A Fig 3B B C Fig 3C Fig 4A Fig 4B A B C D WARNING Always wear heavy duty gloves when handling saw chain or making saw chain adjustments CHAIN BRAKE MECHAN...

Page 5: ...smoke bar discoloration or pitch build up NOTE Saw chain stretches during use particularly when it is new and it will occasionally be necessary to adjust and tighten it New chain will require adjustment after about 5 minutes of operation AUTOMATIC OILER Your chain saw is equipped with an automatic gear driven oiler system The oiler automatically delivers the proper amount of oil to the bar and cha...

Page 6: ...een Inspect Fuel Hoses Inspect 4 10 20 4 4 4 4 4 4 4 Replace as Required Chain brake Inspect components Replace as Required CAUTION Never operate saw without the air filter Dust and dirt will be drawn into engine and damage it Keep the air filter clean WARNING Never perform maintenance when the engine is hot to avoid any chance of burning hands or fingers FUEL FILTER 1 Remove the fuel tank cap 2 B...

Page 7: ...ip TO LUBRICATE SPROCKET TIP 1 Move the STOP switch down NOTE It is not necessary to remove the saw chain to lubricate the guide bar sprocket tip Lubrication can be done on the job 2 Clean the guide bar sprocket tip 3 Using the Lube Gun optional insert needle nose into the lubrication hole and inject grease until it appears at outside edge of sprocket tip Fig 23 4 Rotate saw chain by hand Repeat l...

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