TallyGenicom T2265 Maintenance Manual Download Page 4

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Table of contents

3.3.14

Paper Thickness Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

3.3.15

Function Select Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

3.3.16

Paper Thickness Sensor (AGA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

3.3.17

Optional Rear Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

3.3.18

Paper Motion Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

3.3.19

Function Select Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

3.3.20

Option Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

3.3.21

Sensor Automatic Front Insertion (Future Enhancement, Option) . . . . . . . . . . . . . . . . . . . 3-38

3.3.22

Ribbon Motion Sensor (2265+/2280+) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

3.3.23

Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39

3.3.24

Additional fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40

3.3.24.1 Non-scalable fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40

3.3.24.2 Scalable fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42

3.3.24.3 Barcodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44

3.3.25

Theory of Adjusting Printhead Temperature (T2280 and 2280+ only). . . . . . . . . . . . . . . . . 3-45

Chapter 4

Testmodes and Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1

Test Functions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.1

ASCII Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.2

Interfacetest (Hex-Dump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.2

Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2.1

Error Messages in the LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4.2.2

Further Messages in the LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4.2.3

Printer Malfunctions without any Message at the LCD Display . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.2.4

Failure Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4.3

Monitoring Functions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4.4

Caring, Lubrication and Maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4.5

Monitoring of Thermo-ASIC and Printhead

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

4.5.1

Calibrating Values of Thermo-ASIC and Printhead (T2280 only) . . . . . . . . . . . . . . . . . . . . 4-15

4.5.2

Calibration values of Thermo-ASIC and Printhead (2280+ only) . . . . . . . . . . . . . . . . . . . . 4-16

4.6

Display Message “Hardware Alarm”

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

4.7

Ignore Printhead

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

4.8

Printing without Top Cover

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

4.9

Loading optional firmware or character generator

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Chapter 5

Instructions for Disassembly and Assembly

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1

Replacing Casing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.1

Replacing Top Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.1.2

Replacing Bottom Case. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5.2

Printhead

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5.2.1

Removing the Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5.2.2

Installing the Printhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

5.3

Replacing Electronic Parts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5.3.1

Replacing Optional Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5.3.2

Replacing Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Summary of Contents for T2265

Page 1: ...T2265 SprintPro T2280 SprintPro 2265 Maintenance manual Matrix printer 2280...

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Page 3: ...nctions 3 15 3 3 1 Main Board 3 18 3 3 1 1 Description of the Switching Power Supply 3 18 3 3 1 2 Driver Section 3 19 3 3 1 3 Needle Driver 3 19 3 3 2 Panel 3 21 3 3 3 Bidirectional Centronics Interfa...

Page 4: ...ror Messages in the LCD Display 4 3 4 2 2 Further Messages in the LCD Display 4 6 4 2 3 Printer Malfunctions without any Message at the LCD Display 4 7 4 2 4 Failure Analysis 4 10 4 3 Monitoring Funct...

Page 5: ...Set 5 21 5 8 Remove Carriage System 5 22 5 9 Replacing Upper Friction Drive 5 23 5 10 Replacing the Tractor Assy 5 24 5 11 Replacing Lower Friction Drive 5 25 5 12 Remove Timing Strip 5 26 5 13 Replac...

Page 6: ...6 10 Ribbon Motion Sensor RMC 7 20 7 7 Panel 7 21 7 8 PMS Double Sensor 7 22 7 9 Sensor Sheet Feeder and Rear Tractor 7 23 7 10 Option Recognition 7 24 7 11 Sens Function Select 7 25 7 12 Modular Inte...

Page 7: ...11 1 Specifications 11 1 11 2 Spare Parts and Schematics 11 3 11 2 1 Mechanical Components 11 3 11 2 2 Maintenance and Adjustments 11 3 Chapter 12 2nd Front Tractor option 12 1 Chapter 13 Color Optio...

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Page 9: ...are required such as step motor for function select step motor for color option step motor for paper feed DC motor for carriage feed step motor for automatic gap adjust The following options and feat...

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Page 11: ...00 1000 15 0 08 x 08 900 1050 900 1000 15 0 12 x 08 515 630 515 571 17 1 12 x 12 600 735 600 667 20 0 12 x 10 CPQ Copy Print Quality 300 330 300 333 10 0 24 x 12 360 400 360 400 12 0 24 x 10 450 500 4...

Page 12: ...rif OCR A B Gothic Prestige Orator Souvenir all resident in NLQ und LQ DLL is standard but not battery buffered Large Character Printing LCP A 2 5 Matrix default B 2 5 Industrial C 2 5 Interleaved D C...

Page 13: ...ith parking position position Single sheet via front Tractor 3 with parking insertion friction rollers position1 Single sheet via front insertion friction rollers Automatic single sheet Automatic sing...

Page 14: ...ed matrix 120 x 180 dpi fanfold paper Mains voltage USA Canada 120 V 10 60 Hz 2 Europe 230 V 10 50 60 Hz 2 Power consumption at 100 troughput when idling T2265 T2280 2265 2280 70 VA 65 VA 75 VA 15 VA...

Page 15: ...IEEE Std 1284 1294 Voltage supply of external devices on pin 18 U 5 V 10 I 0 5 Amax Interface connections Printer side Amphenol 57 40360 36 pin or compatible Cable side Amphenol 57 30360 25 pin or co...

Page 16: ...45 with 2 LEDs Transmission rate 100 Mbps Full Duplex Supported protocoles TCP IP Telnet Network print protocoles LPR LPD RAW Port FTP IP address designation DHCP BootP and manually over the control p...

Page 17: ...ontinuous paper multi part forms tractor 3 to be tested individually 2T model only Copies Weight of original Weight of copies Weight of bottom sheet Thickness max Width Form length 1 1 45 to 65 g m2 4...

Page 18: ...the quality mark SM Post and photocopy paper are suitable for use Unsuitable are satin finisch or coated papers imitation art papers and embossed papers Since paper as natural material reacts strongl...

Page 19: ...ine dimensioning line dimensioning centre of foot centre of foot all dimensions all dimensions in mm in mm M 1 5 M 1 5 1 5 paperway in paperway in tractor 1 main tractor 1 main paperway out paperway o...

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Page 21: ...ctory printout To achive a long life duration for the ribbon always use it in its full width This will be achived by moving the ribbon up and down during printing and rotating the ribbon in the infini...

Page 22: ...buffer 0 128 KB on your printer can be temporarily stored 3 1 5 Monitoring The most important functions are monitored with sensors microswitches and electri cal monitoring circuits These are constant...

Page 23: ...egment on block at the worm gear Now the printer has its basic point and can count the steps forward which are stored in the firmware The stepper tolerance is within one bit pattern equals 4 steps Pri...

Page 24: ...Mechanic Rotation Platen Mean point carriage axle Bearing point ca 1 4 mm Movement of Carriage 26 Mechanical Functions Functional Description 3 4...

Page 25: ...n unit Toothing Connects tractor wheels and turret in engaged state if not engaged the tractor wheels are free running on the turret Tractor wheel 1 Tractor wheel 2 turned 180 Turret Sliding Sleeve Lo...

Page 26: ...to position tractor 2 the switching gear is not turned back Then the revolving sleeve is not locked in the turret but locked in the sliding sleeve Base Lock position tractor 2 Lock position Single She...

Page 27: ...evolving sleeve are not locked in the turret Revolving Sleeve Turret Tractor 1 Gear wheel Position 2 according position 1 however revolving sleeve engaged in sliding sleeve Power transmission Drive tr...

Page 28: ...ion per drive to the vice versa side Tractor wheel 1 is not toothed in the turret and tractor wheel 2 is not locked in the gear wheel Revolving Sleeve Turret Tractor 1 Gear wheel Lock position Tractor...

Page 29: ...Revolving Sleeve Turret Tractor 1 Gear wheel Lock position Power transmission Tractor 2 Drive Tractor wheel 2 Tractor wheel 1 Sliding Sleeve Switching wheel Switching wheel on level 0mm Tractor wheel...

Page 30: ...nitoring Light Barrier Path Selection FSS1 FSS2 Description 0 5 Tractor 1 front 5 0 Tractor 2 optional front 5 5 Tractor 3 Rear or single front Values in Volt Mechanical Functions Functional Descripti...

Page 31: ...and eccenters have to be mounted in the correct positions marks There are several marks on both side walls and the corresponding wheels and dam pers See the following drawing for further details For c...

Page 32: ...right mark mark mark Mechanical Functions Functional Description 3 12...

Page 33: ...Functional Description Mechanical Functions 3 13 3 2 5 Paperways Standard Printer 1st Tractor 1st Tractor ASF R Option Optional 2nd Tractor Manual Single Cut Sheet Tray...

Page 34: ...Mechanical Functions Functional Description 3 14 Cutter Option Manual Single Standard 3rd Tractor 2nd Tractor 1st Tractor...

Page 35: ...ensor 6 Sensor Paper Position Front Insertion 7 Sensor Sheetfeeder Rear Tractor 8 Motor Driver Boards 9 Carriage Motor 10 Paper Motor 11 Color Ribbon Lift Motor Option T2265 80 only 12 Sheetfeeder Mot...

Page 36: ...Electronic Functions Functional Description 3 16 2265 2280 Electronic groups...

Page 37: ...T2265 T2280 Electronic groups Functional Description Electronic Functions 3 17...

Page 38: ...to 230 V the user only has to move the power selection bar To avoid unexpected switching you have to use a tool like tweezers to switch over The power supply conists of discrete and integrated circui...

Page 39: ...e logic Also the motor drivers and the needle drivers are controlled by PPU 96 3 3 1 3 Needle Driver The needle driver signals NOxx are connected to the printhead via plug X14 X2 of the connection boa...

Page 40: ...Relation of the voltage current needle magnet U 64V 36V 0V t I Electronic Functions Functional Description 3 20...

Page 41: ...Online Setup and 4 situation dependent softkeys It will be plugged in via x6 connection board Online Trac1 Tear Online Setup 2 1 3 4 10 9 8 7 6 5 4 2 3 1 GND SCLI TXD0 RXD0 VCC CT50 EN PLN RS GND X6...

Page 42: ...sing the 8 standard data lines now in the opposite direction printer PC 2 1 Phase 1 Negotiation phase Procedure The PC sets SELECTIN to high and at the same time AUTOFEED to low The printer reacts wit...

Page 43: ...once more by setting AUTOFEED to high As long as there are data to be transmitted the printer sets now PAPEREND ERROR SELECT and BUSY to low and DONE once more to high The acknowledge of the PC is pe...

Page 44: ...GND GND IF3 GND VCC IF4 GND GND IF5 GND C12 B12 A12 C11 B11 A11 C10 A10 B10 C9 B9 A9 C8 B8 VCC IF6 GND DONEN READYN RTSN BUSY GND DTRN IF0 GND STRBN IF1 C16 B16 A16 C15 B15 A15 B14 C14 A14 C13 B13 A1...

Page 45: ...he external I O connector 2265 2280 This printer type is equipped with a parallel Centronics type interface according IEEE1284 and a internal Ethernet Interface which are mounted on the printer s main...

Page 46: ...ent position is not at Top of Form a Form Feed will be carried out CX The parallel section is controlled by the main logic only I O Drivers 7407 74244 are necessary Please see also section 3 3 3 1 Gen...

Page 47: ...f the current loop without any galvanical contact Received signals on the Rx loop should be changed by the optocoupler IC2 from current loop level down to TTL level Type HCPL 4200 DIP switches S1 S2 a...

Page 48: ...cessor and in the application s specified IC are connected to the driver IC1 This IC converts the TTL signals on the microprocessor side to the SS97 levels on the I O side and vice versa On the I O si...

Page 49: ...More details about this board you will find in chapter 7 5 and 7 11 A fuse for UN is built in 5AT Slow Blow ASF Cutter Carriage Adapter Label tag Carriage Adapter Interlock CR Motor X5 X11 X17 X3 X6...

Page 50: ...0 with NC1 Controller AGA Option Sensor Color Motor Panel Logic Function Select Horizontal Motor Paper Position Sensor Paper Motion Sensor Paper End Sensor Rear Tractor Interlock Sensor ASF Sensor Car...

Page 51: ...AGA Option Sensor Color Motor Panel Logic Function Select Ribbon Motion Sensor Horizontal Motor Paper Position Sensor Paper Motion Sensor Paper End Sensor Rear Tractor Interlock Sensor ASF Sensor Carr...

Page 52: ...or V2 and Paper Position Sensor V1 The Signals are connected to X7 on the connector board For standard assembly only a 4 pin 1 4 connector is mounted 3 3 8 Sensor Sheetfeeder and 3rd Tractor This refl...

Page 53: ...ard out Color Motor Sheetfeeder Motor Cutting Device Principle of stepper motor control Schematic Half Step motor principle Remark In the picture above a full step is shown 10 9 8 7 6 5 4 2 3 1 UNX GN...

Page 54: ...tor itself is connected to this driver board Remark The color motor is different to a SF Motor b Function Select c Paper Thickness Motor 3 3 13 Sheetfeeder Motor Option This motor is located in the Ge...

Page 55: ...in board The motor is plugged directly in X4 on the connection board Remark For testing it s possible to exchange the SF Motor 3 2 16 Paper Thickness Motor 3 2 17 Function Selection Motor 3 2 18 They...

Page 56: ...iction Roll Thickness Test Mask Light Barrier 1 Light Barrier 2 of Clock Station Clock Band Test Gate Signals Clock Pulses T 2045 AGA PRINCIPLE Figure 1 without Paper T 2045 AGA PRINCIPLE Figure 2 wit...

Page 57: ...ition of the function select gears It is connected to X3 of Interconnection Board Table Function Select 48020 FSS1 FSS2 0 5 Tractor 1 front 5 0 Tractor 2 optional front 5 5 Tractor 3 Rear or Single fr...

Page 58: ...r Paper is inserted to be fed in automatically Is to be plugged into X13 of Interconnection Board 3 3 22 Ribbon Motion Sensor 2265 2280 Monitors whether the Ribbon is inserted correctly Checks the pro...

Page 59: ...clamp at the plugs when replacing printhead 2280 Printhead The 2280 printer is now equipped with a new printhead NDK9 This printhead contains an EEPROM printhead chip This EEPROM stores the calibrati...

Page 60: ...X X X X X X X X X X ISO Sweden 48 X X X X X X X X X X X X X ISO Norway 60 X X X X X X X X X X X X X ISO Spain 5A X X X X X X X X X X X X X ISO Portugal 4C X X X X X X X X X X X X X Epson USA 00 X X X...

Page 61: ...n 2 70 X X X X X CP1251 Win Cyrillic 71 X X X X X CP1252 Win Latin 1 72 X X X X X X X X CP1253 Win Greek 73 X X X X CP1254 Win Turkish 74 X X X X X 8859 1 Latin 1 25 X X X X X X X X X X X X X 8859 1 L...

Page 62: ...X X X Epson Denmark X X X X Epson Sweden X X X X Epson Italy X X X X Epson Spain I X X X X Epson Japan X X X X Epson Norway X X X X Epson Denmark II X X X X Epson Spain II X X X X Epson Latin America...

Page 63: ...rkish DEC Turkish CP1250 Win Latin 2 CP1251 Win Cyrillic CP1252 Win Latin 1 CP1253 Win Greek CP1254 Win Turkish 8859 1 Latin 1 X X X X 8859 1 Latin 1 SAP 8859 2 Latin 2 8859 5 Cyrillic 8859 7 Greek 88...

Page 64: ...Code EAN 13 with HRI 11 Code EAN 13 without HRI 12 Code MSI modified PLESSEY 13 Code UPC A with HRI 14 Code UPC A without HRI 15 Code UPC E with HRI 16 Code UPC E without HRI 17 Code Delta Distance I...

Page 65: ...t to protect it in case of overheating This control system must be adjusted once in case of changing printhead or at changing main electronic see chapter 6 3 1 There is no need to calibrate the 2280 P...

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Page 67: ...until the printer emits a short acoustic signal The test menu offers you three test functions one adjustment function and five special settings which are described in the in the operator s manual ASC...

Page 68: ...nctioning properly independently from your computer You can select either 80 or 136 characters per line For example you can interrupt the test if you want to change the line density by pressing the On...

Page 69: ...Check Whether the paper path is blocked by an object Whether the paper is damaged Whether the printer bar cover is locked into position properly Whether the printhead distance is too small increase c...

Page 70: ...er loaded Paper with black rear side is used Load paper Cut sheet not fully inserted The loaded paper was inserted too far right of the mark and cannot be detected by the paper end sensor Guide the pa...

Page 71: ...to asure proper function of the sytem Each adjustment the new coil values are stored on the main board Check Ribbon T2265 T2280 Ribbon drive carriage moves too tight The printer checks after 3850 pri...

Page 72: ...CD ROM Default anyway is loaded after installing different or new firmware Only Available in EPSON Mode Functions which are not meaningfull in this emulation have been selected To use the selected fea...

Page 73: ...maged Try using another interface cable The interface configuration in your application program is incorrect Set CX BID to OFF in test menue Try modulare MT350 360 380 Shared Interface Problem with th...

Page 74: ...ually previous of stacking them in tray Place the paper straight in the feed slot and make sure it is seated properly Match the head distance of the paper thickness multiple forms etc Check AGA option...

Page 75: ...d needles hook into CR motor is defective or fails sporadically Use the newest firmware level Prints undefined characters Check if the interface plug is correctly fitted to the computer and to the pri...

Page 76: ...on motor No printout Defective printout Defective interface Check interface Check cable IEEE 1284 nibble mode Check external box speed Wrong interface Check printer menu Check hardware Wrong or incomp...

Page 77: ...elative value is displayed in case of AGA Off the manual set value is constantly displayed The current value of printhead temperature is shown only if the temperature rises above approx 90 C or higher...

Page 78: ...urrent horizontal position i e 680 AGA Flag lies in between 0 left phys left margin and approx 1730 right phys margin at position 337 00680 008N 1080 0377 Tear Head platen gap 18 steps Default without...

Page 79: ...he printer will test if a ribbon exists and during printing the motion of the ribbon is permanently checked If no ribbon is detected which is also the case when you use other ribbons or the ribbon is...

Page 80: ...can be purchased in specialised shops Remove all dust and paper residues from the printer mechanism using a brush Lubrication A This points must not be lubricated In any other case damages or malfunct...

Page 81: ...ct Above mentioned failure possibilities might occur as combinations Example xxx 9 9 1001 binary failure 1 4 Behavoir in case of failure If a THS ERROR is recognized the ASIC will be switched off by f...

Page 82: ...ached Status printout of the printhead chip By pressing the keys Online Setup during power on you can print out the con tents of the printhead chip The first two values of one line are the coil parame...

Page 83: ...t margin Desired Position Horizontal Position the printhead tried to achieve Head Clearance Relative printhead clearance while error occured Head Temperature Current head temperature Taskcontrol Error...

Page 84: ...ct active 32768 Tear or View general active The Task Control Codes may occur as combinations Example code 1026 Meaning Shiftmagnet inside the printhead active while the horizontal motor is accelerated...

Page 85: ...ght barrier Missing clocks from timing strip inter mittent printout is moving horizontally until carriage blocks on any side panel substitute head adapter cable replace it with level C substitute ligh...

Page 86: ...interlock hall sensor on the left side wall by means of an adhesive tape Attention It is necessary to install the magnet with south pole in direction of the hall sensor To obtain this it is suggested...

Page 87: ...r is ready for the download when BOOT appears on its display 4 Copy the file e g DOWNLOAD FDF from the diskette A to your printer as follows A COPY B DOWNLOAD FDF PRN A progress indicator bar and DOWN...

Page 88: ...lel port on the printer Start from no 3 in the description above Troubleshooting It is necessary to repeat the entire procedure if an error occurs during the download This is indicated by a correspond...

Page 89: ...Attention Give special attention on how the printer parts were mounted before Avoid touching the electronic components unless you are discharged on a protective ground Recommended Tools Hook 2 395 850...

Page 90: ...1 1 Replacing Top Case First remove noise preventer A Remove Top Cover B and Rear Cover C Remove the front cover A Remove the bottom cover tractor 1 B A B C B A Replacing Casing Instructions for Disas...

Page 91: ...ution Be carefull while doing this step You may damage the panel cable Disconnect the panel cable by pulling it out of the plug Take caution Use a screwdriver to unlock the casing aperture as shown in...

Page 92: ...ock the upper casing as shown in the illustration lift it upward and remove it Assembly For reassembling the Top Case run the procedure backwards Use a screwdriver to make sure that the snap lock on t...

Page 93: ...ptional Interface Board if present see section 5 3 Remove Main Electronic A see section 5 3 3 Release the 4 rubber snaps B C Hook 395 850 Lift the printer mechanic with both hands straight upward and...

Page 94: ...inthead 5 2 1 Removing the Printhead Remove the top cover Lift upper friction Unlock the screws A at the printhead Now lift the printhead carefully A Printhead Instructions for Disassembly and Assembl...

Page 95: ...Printhead Install the printhead by pressing it carefully downwards Be sure the head connector fits correctly Lock the printhead C Caution T2280 only After installing printhead make sure to calibrate...

Page 96: ...t direction view from the rear Take the Interface cover and pull it in left direction B Attention Do not buckle the spring inside the board space of the bottom case when you assemble the interface boa...

Page 97: ...k of the printer indicated by the arrow Pull slightly the board half out of the Bottom Case Disconnect Mains Voltage connector B Remove board 5 3 3 Dismount Main Electronic Run step 5 3 2 Open the acc...

Page 98: ...nplug AGA unit B by prying the hooks C outwards 5 3 5 Replacing the Automatic Width Sensor APW 2265 2280 only Remove Holder A Open Strain Relief Clamp B and unplug Sensor cable C Remove Sensor from Tr...

Page 99: ...g section 5 1 1 Remove Main Board 5 3 3 and Lower Housing 5 1 2 Remove printhead as described in section 5 2 Remove Timing Strip carefully section 5 12 Remove all connected cables AGA Fan Encoder A Re...

Page 100: ...the given Cable guide B front and cable holder C back Unlock the two printhead cables D on the connection board by releasing the two strain relief clamps Pull them through the hole in the left side p...

Page 101: ...sassembly and Assembly Replacing Electronic Parts 5 13 5 3 7 Replacing Motor Driver Color Option Remove Top Case section 5 1 1 Unplug the two cables A Release the Board by pressing the snap in clamps...

Page 102: ...d Assembly 5 14 5 3 8 Replacing Connector Board Remove Top Case section 5 1 1 Remove Main Board section 5 3 3 Remove Bottom Case section 5 1 2 Disconnect all plugs on the Board Attention Make sure to...

Page 103: ...ress down the motor holder D and push it outward 5 4 2 Replacing Stepper Motors Remove Case parts if necessary Unplug desired motor Carefully turn the motor clockwise until the motor is released 5 4 3...

Page 104: ...and Paper Motion Sensor Remove upper part of Casing section 5 1 Remove upper friction section 5 9 Remove carriage system section 5 8 Remove Transverse Paper Guide section 5 6 Remove Sensor A by press...

Page 105: ...r Remove Optional Interface section 5 3 1 Remove Main Board section 5 3 2 Remove Housing section 5 1 Remove Sensor A at the bottom side of the printer s chassis A Instructions for Disassembly and Asse...

Page 106: ...e Housing section 5 1 Remove Main Board section 5 3 3 Unplug X8 from Connector Board Unplug the two hall sensors A by spreading the catches 5 5 4 Replacing Ribbon Motion Sensor Remove Housing section...

Page 107: ...y the two hooks on both side walls to inner direction A and move the whole transverse paper guide B into the most front position C Turn the paper guide in form of a semicircle backwards D At the same...

Page 108: ...ng section 5 1 9 Remove the ribbon if installed Remove the lid A Remove the circlip above the toothed wheel in the middle B Replace desired toothed wheel Caution Take care about the washers located at...

Page 109: ...er washers B and C on the toothed wheel D Lubricate the shown positions Put axle and wheel into correct position on transverse connector put spring washer and circlip onto axle Check functionality of...

Page 110: ...e the lever F by pulling it carefully in the almost backward position to the left Push the carriage system a little to the left and lift it on the right side G Toothed Belt Attention When assembling o...

Page 111: ...multaneously lift the right side of the Friction Run the same procedure on the left side Attention When reassembling insert both studs C of the friction first in the left then in the right guide rails...

Page 112: ...r ASSY carefully outwards Run the same procedure on the other side Attention When reassembling take care of the fact that the noses of the left and right tractor must be parallel mounted E Use a edge...

Page 113: ...B Attention Do not loose the six rollers C By reassembly they must fit in the correct places Remove Tractor Unit Section 5 10 Remove all necessary thooted wheels and clampers on both side walls D Att...

Page 114: ...do the same procedure using the second hole in the front Release the strip from the studs on the left and the right Attention When assembling hook the clear area without strips on the left side Make s...

Page 115: ...ing Side Walls Remove all parts as described in sections 5 1 to 5 13 Unlock the screws Unlock hook A Press hook B Press hook C Remove Side Wall Instructions for Disassembly and Assembly Replacing Side...

Page 116: ...5 14 Mounting Drive Wheel Remove Housing as described in section 5 1 Release circlip A Move Drive Wheel B outwards B A Mounting Drive Wheel Instructions for Disassembly and Assembly 5 28...

Page 117: ...ten 5 15 1 T2265 T2280 2265 Remove casing section 5 1 Remove upper friction assy section 5 9 Remove carriage system section 5 8 Release clip A by means of a screwdriver Move platen to the front as sho...

Page 118: ...5 15 2 2280 Remove casing section 5 1 Remove upper friction assy section 5 9 Remove carriage system section 5 8 Release clip A by means of a screwdriver Remove screw B and spring C Remove screw D Move...

Page 119: ...alibrating of Head Temperature T2280 only must be done after installing a new printhead must be done after installing a new Main Board Calibrating of AGA Sensor must be done after replacing of the Car...

Page 120: ...ry to do this adjustment when replacing a part of the horizontal system e g carriage shaft etc Remove the housing as described in chapter 5 1 Necessary tools Feeler Gauge 0 05 1 5 mm Data Relative hea...

Page 121: ...C Adjust worm gear A by moving Gear on block at the Toothed Segment B After adjusting you need not to fasten the worm gear Don t forget to reinstall the paper guide Go to section 6 1 3 Parallelism Re...

Page 122: ...e head to the most left position Check the clearance head platen by means of a feeler gauge Turn the eccentric lever A on the left side wall Turn the lever backwards if the clearance 1 4 mm is too big...

Page 123: ...Adjustments Mechanical Adjustments 6 5...

Page 124: ...1 B3 Meaning open closed closed open Serial Interface with CTS Serial Interface without CTS S2 1 S2 2 Meaning open closed closed open DTR on X3 Pin 20 Ready on X3 Pin 20 S2 4 S2 5 Meaning open closed...

Page 125: ...Adjustments Electrical Adjustments 6 7...

Page 126: ...IVE B15 X RXLOOP via switch RX to GNDLI B16 X B17 X RXLOOP B18 X TX Jumper OPEN CLOSE Connector Female X2 PASSIVE B11 X TXLOOP B12 X B13 X TXLOOP via switch TX B14 X ACTIVE B11 X TXLOOP B12 X B13 X TX...

Page 127: ...on Logic GND B1 B8 Chassis GND via L5 on Logic GND B2 X2 Pin 1 potential free B2 Chassis GND on X2 Pin 1 B3 B4 B7 B5 B6 B9 TXD to Interface TXD on B TXD RDY TXD on A TXD RDY B5 B4 B7 B3 B6 B9 READY to...

Page 128: ...n pin 2 B20 B21 X 6 B20 B22 X RDY on pin 2 B19 B21 X 7 B24 X CTS for printer B17 X always active 8 B17 X CTS from Host B24 X Standard jumper settings B18 B19 B21 B24 closed B17 B20 B22 B23 open Jumper...

Page 129: ...Confirm your setting by pressing SET key The new value is marked with a star Leaving the item with key EXIT the value will not be stored Leave TESTMODE by pressing ONLINE key Recommendation You may us...

Page 130: ...ogic board you do not have to calibrate the printhead again As replacement printheads are calibrated in the fac tory you also do not have to perform a calibration when you change the printhead 6 3 2 A...

Page 131: ...the machine Stand stands for Standard Machine w o Color Color stands for Color printer 2T stands for 2nd Tractor Model 5 The classification of parts Available spare parts are marked with a part number...

Page 132: ...Housing Spare Parts and Schematics 7 2 7 1 Housing...

Page 133: ...Rubber B 5 8 Housing Assy Upper Part 062 280 062 280 062 280 062 280 A 1 9 Rear Cover Assy 2T Model B 1 9 Rear Cover Assy Standard Model B 1 10 Front Top Cover Assy Steel Edge 461 992 461 992 461 992...

Page 134: ...Basic Printer Spare Parts and Schematics 7 4 7 2 1 Basic Printer 1 3...

Page 135: ...Basic Printer 2 3 Spare Parts and Schematics Basic Printer 7 5...

Page 136: ...Basic Printer 3 3 Basic Printer Spare Parts and Schematics 7 6...

Page 137: ...Spare Parts and Schematics Basic Printer 7 7 7 2 2 2265 2280 72 125 138 139 136 62 11 137...

Page 138: ...520 047 520 A 1 32 LF Motor 053 437 053 437 053 437 053 437 A 1 47 Clamp CR Motor B 1 48 CR Motor 461 651 461 654 461 651 461 654 A 1 55 AGA Motor Stepper 048 991 048 991 048 991 048 991 A 1 61 Fan 2...

Page 139: ...d Wheel Z 58 Option Drive B 1 36 38 134 Eccentric Wheel Upper Friction Z 76 Set B 2 37 Damper Indicator Axle B 2 36 Eccentric Wheel Upper Friction Z 76 right B 1 134 Eccentric Wheel Upper Friction Z 7...

Page 140: ...3 105 Roller Tube B 6 110 Cable Cover B 1 111 Cable Holder Print Head Cable B 1 113 Cable Clamp B 2 114 Carrier Paper Motion Sensor B 1 114 Timing Wheel Paper Motion Sensor B 1 117 Gearing Down Wheel...

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Page 142: ...7 3 Standard Tractor Assy Standard Tractor Assy Spare Parts and Schematics 7 12...

Page 143: ...Distance Washer 1 7 Axle Tractor 1 Long Square 1 8 Axle Tractor 1 Short Square 1 24 Axle Tractor 1 Round 1 25 Sleeve Disc 1 26 Turret 1 27 Toothed Wheel Z 72 M 0 7 1 28 Sliding Sleeve 1 29 Revolving...

Page 144: ...AGA Assy 447 540 A s 1 2 AGA Flag 054 616 A s 1 3 Indicator Axle 054 765 B c 1 3 Indicator Axle no item number available Please see details in according chapters na no spare part 7 5 Connection Board...

Page 145: ...0 013 070 013 070 013 070 013 A 1 Kit 10 LF Motor 053 437 053 437 053 437 053 437 A 1 11 AGA Motor 048 991 048 991 048 991 048 991 A 1 13 Main Controller 070 217 070 223 070281 070 282 A 1 14 Function...

Page 146: ...Part ID No Class Qty Power Switch Assy 047 869 A 1 Part ID No Class Qty Cable Power Supply 047 522 B 1 Connection Board Cables Spare Parts and Schematics 7 16...

Page 147: ...lectronic Parts and Sensors 7 17 7 6 Electronic Parts and Sensors 7 6 1 Mainboard Complete Standard Spare Assy No Name T2265 T2280 2265 2280 Class Qty Rem Main Board Compl Standard Spare Assy 070 217...

Page 148: ...d Sensors Spare Parts and Schematics 7 18 7 6 2 Carriage Adapter Assy No Name T2265 T2280 2265 2280 Class Qty Rem 62 Carriage Adapter 447 575 447 575 470 214 470 214 A 1 A1 B Seite Darstellung ohne A2...

Page 149: ...emark Sensor ASF 3rd Tractor 048 025 048 025 048 025 048 025 A s 1 7 6 5 Sensor Interlock Spare Item Name T2155 T2170 T2265 T2280 Class depot Qty Remark Sensor Interlock 047 523 047 523 047 523 047 52...

Page 150: ...8 AGA Sensor 447 540 447 540 447 540 447 540 A 1 7 6 8 Horizontal Sensor No Name T2265 T2280 2265 2280 Class Qty Rem 139 Horizontal Sensor 180 dpi 448 740 448 740 448 740 448 740 B 1 7 6 9 Paperwidth...

Page 151: ...are Parts and Schematics Panel 7 21 7 7 Panel No Name T2265 T2280 2265 2280 Class Qty Rem 1 Panel Assy neutral 062 463 062 463 062 463 062 463 A 1 2 Switch Unit B 1 3 Panel Logic B 1 4 Clamp B 1 1 2 3...

Page 152: ...7 8 PMS Double Sensor PMS mechanic PMS Double Sensor Spare Parts and Schematics 7 22...

Page 153: ...7 9 Sensor Sheet Feeder and Rear Tractor 2 1 3 4 GP2S07C X1 2 1 3 4 1 2 3 4 X1 1b 1a 1 2 3 4 2 2 Spare Parts and Schematics Sensor Sheet Feeder and Rear Tractor 7 23...

Page 154: ...7 10 Option Recogition Option Recogition Spare Parts and Schematics 7 24...

Page 155: ...Spare Parts and Schematics Sens Function Select Kit 070 013 7 25 7 11 Sens Function Select Kit 070 013 A Sensor Function Select B Mag Wheel Function Select C Dust Protection Cover...

Page 156: ...Modular Interfaces Spare Parts and Schematics 7 26 7 12 Modular Interfaces 7 12 1 Serial I O Option...

Page 157: ...Connector assignment Transmission length max 15 m Type RS232C interface Synchronization Asynchronous Transmission rate 600 Baud to 19 200 Baud Signal status OFF log 1 3 V to 15 V ON log 0 3 V to 15 V...

Page 158: ...ether DTR or RDY Ready is active at pin 4 Input signals Output signals PC AT 9 pin Printer 9 pin RxD 2 3 TxD TxD 3 2 RxD CTS 8 4 DTR RDY SG 5 5 SG DSR 6 DTR 4 PC AT 25 pin Printer 9 pin FG 1 FG TxD 2...

Page 159: ...Spare Parts and Schematics Modular Interfaces 7 29 7 12 2 Current Loop Interface 20 mA...

Page 160: ...Serial Interface Spare Parts and Schematics 7 30 7 13 Serial Interface RS422 V11 Interface Option...

Page 161: ...Copies Capacity of paper depot Autom sheet feeder Face down option Surrounding temperature range Operation temp Storing temp Relative humidity Operation Storing height of printer with sheet feeder ins...

Page 162: ...nly with the glued edge on the top side of the form The glued edge should be possibly soft Residual glue must not extrude from the top edge A curved glued edge may result in a desturbed paper transpor...

Page 163: ...ocks as shown in the picture A 8 2 2 Mounting Gear Block Guide the Gear Block carefully in direction to the left side wall till the electrical contact contacts automatically To release the Gear Block...

Page 164: ...8 3 Spare Parts and Schematics Sheet Feeder Mechanic Spare Parts and Schematics 8 4...

Page 165: ...2 6 Support Paper B 2 7 Strap B 4 8 Swing Plate Right B 2 9 Marginal Stop Left B 2 10 Toothed Wheel Z19 B 4 11 Cork Plate B 4 12 Leaf Spring B 4 13 Spring B 4 14 Swing Axle B 2 15 Lever B 2 16 Tensio...

Page 166: ...8 4 ASF Sheetfeeder Gear Block 1 2 3 4 5 3x 6 7 2x 8 2x Sheet Feeder Mechanic ASF Sheetfeeder Gear Block 8 6...

Page 167: ...5 T2280 2265 2280 Class Qty Rem ASF Gear block Assy 054 484 054 484 054 484 054 484 054 484 1 Black 1 Gear Cover 1 2 Motor ASF 1 3 Logic Motor Control 1 4 Gear Housing 1 5 Toothed Wheel Z33 3 6 Toothe...

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Page 169: ...l as with the manual paper insertion at the front of the printer It offers the advantage that sorting of a multiple page document can be neglected as the printed sheets are deposited in the correct or...

Page 170: ...1 908 061 908 1 Gray 1 Carrier Plate Assy 1 2 Paper Guide 1 3 Bearing Left 1 4 Pressure Foil 1 5 Axle Shaft 1 6 Bearing Right 1 7 Toothed Wheel Z25 1 8 Toothed Wheel Z22 1 9 Cover Right 1 10 Toothed W...

Page 171: ...Paper paths Paper path 1 Paper path 2 Paper path 3 Park position Paper weight Single sheets Fanfold paper Copies Single sheets Tractor 3 53 dB A Manual single sheet feed from the front 1 tractor load...

Page 172: ...10 2 Tractor Complete 14 Rear Tractor 2T Model Tractor Complete 10 2...

Page 173: ...Rem 2 Guide B 1 3 Clamp B 1 10 Paper Guide 2 B 1 11 Motor Driver B 1 12 Motor Assy B 1 13 Cable Rear Tractor B 1 15 Paper Guide 3 Metal B 1 16 Paper End Sensor B 1 3rd Tractor Option Assy 453 986 453...

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Page 175: ...ification of recommende forms Cutting accuracy Service life Weight Paper type Paper weight Copies Stacker 400 mm min form length 2 5 inches 6 35 cm 1000 ms 10 Only continous forms in printer tractors...

Page 176: ...14 6 4 12 1 5 6 11 7 13 7 8 17 2 9 3 16 15 4 Cutting Device Option Specifications 11 2...

Page 177: ...Wheel complete w Flat Spring and Axle B 1 7 Cutter Paper Transport Kit B 1 8 Blade Assy Cutter Maintenance Kit B 1 9 Controller PCB Switch B 1 10 Protection Cover Metal B 1 11 Paper Stacker Support B...

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Page 179: ...12 2nd Front Tractor option 2nd Front Tractor option 12 1...

Page 180: ...064 061 064 061 064 061 064 A 1 3 Bearing 1 4 Toothed Wheel Z 50 M 0 7 1 Set 5 Side Panel Tractor 2 Right 1 Set 6 Side Panel Tractor 2 Left 1 7 Axle Tractor 2 Square 1 Set 8 Axle Tractor 2 Round 1 12...

Page 181: ...Color Option 13 1 13 Color Option T2265 and T2280 only...

Page 182: ...er 1 2 ColorMotor Cable 1 3 Motor Color 1 4 Switch Shaft 1 5 Bearing 1 6 7 8 Ribbon Carrier 2x Springs 1 9 Curve Inner 1 10 Toothed Wheel Z40 1 11 Toothed Wheel Z40 84 1 12 Curve Outer 1 Mono Parts Cu...

Page 183: ...Printer Stand Overview 14 1 14 Printer Stand 14 1 Overview...

Page 184: ...Installing the Printer Stand Printer Stand 14 2 14 2 Installing the Printer Stand 1 2 3 4...

Page 185: ...Printer Stand Installing the Printer Stand 14 3 6 8 7 5...

Page 186: ...Installing the Printer Stand Printer Stand 14 4 9 10...

Page 187: ...Automatic Sheet Feeder Front ASF F 15 1 15 Automatic Sheet Feeder Front ASF F No Name T2265 T2280 2265 2280 Class Qty Rem Automatic Sheet Feeder Front complete 061 898 061 898 061 898 061 898 1...

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Page 189: ...resulting from errors or inaccuracies of information herein TRADEMARK ACKNOWLEDGEMENTS IBM is a trademark of International Business Machines Corporation EPSON is a trademark of Epson America Incorpor...

Page 190: ...ad Basingstoke Hampshire RG24 8PD England U K Phone 44 870 872 2888 Fax 44 870 872 2889 http www tallygenicom co uk CANADA TallyGenicom 125 Traders Boulevard 9 Missisauga Ontario L4Z 2E5 Canada Phone...

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